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Mattei BLADE 5 User Manual

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ref. TI013G0008
Mattei Compressor, Inc.
9635 Liberty Road, Suite E
Randallstown, MD 21133
Tel: 410.521.7020
Fax: 410-521-7024
email: info@matteicomp.com
INSTRUCTION USE AND
MAINTENANCE MANUAL
TI013G0008
INSTRUCTION,
USE, AND
MAINTENANCE
MANUAL
BLADE series
AIR COMPRESSORS

Table of Contents

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Mattei BLADE 5 Specifications

General IconGeneral
ModelBLADE 5
Noise Level62 dB(A)
TypeRotary Vane
Motor Power5.5 kW
Maximum Pressure10 bar

Summary

Foreword

Model Versions and Voltages

Lists available BLADE compressor models and their corresponding voltages and frequencies for selection.

General Information

Manual Navigation and Symbols

Explains manual symbols, purpose, and how to navigate the document effectively for user guidance.

Machine Identification and Compliance

Covers manufacturer ID, CE marking, directives, standards, and delivery notes for the compressor.

Operational Procedures and Safety Overview

Details operator qualifications, installation, operation, decommissioning, and a general overview of safety.

Customer Settings and Parts Ordering

Guides on customer-specific settings, maintenance procedures, and how to order spare parts.

Safety Information

General Safety and Risk Assessment

Covers general safety rules, operator responsibilities, and residual risks associated with the machine's operation.

Operational Safety and Warnings

Details safety measures for installation, operation, maintenance, and specific warnings for hazardous conditions.

Hazard Pictograms and Symbols

Explains pictograms for danger, prohibition, obligation, and provides specific hazard warnings like high temperature.

Machine Description

Compressor Components and Operation

Lists all major components of the compressor and describes the overall operating principle of the BLADE series.

Key Systems and Controls

Details critical systems like minimum pressure valves, oil separation, motor, electrical cabin, and cooling systems.

Air Tank and Control Device

Describes the air tank features and the MAESTRO XB control unit, including its hardware characteristics and capabilities.

Installation and Handling

Positioning and Lifting

Provides guidance on selecting the installation location and safe procedures for lifting and handling the machine.

Electrical and Air Connections

Details requirements for electrical connections, grounding, and connecting to the compressed air distribution system.

Piping and Heat Recovery

Covers compressed air piping, load losses, and the principles of heat recovery for optimizing energy efficiency.

Safety Devices and Controls

Emergency Stops and Safety Valves

Describes the function and operation of emergency push-buttons and safety valves for machine protection.

MAESTRO XB Controller and Keypad

Explains the MAESTRO XB controller's capabilities, menus, and the functions of its keypad buttons for operation.

Machine Operation

Pre-Start Checks and Operation Modes

Outlines essential checks before starting and describes automatic and continuous operation modes for the compressor.

Automatic Start-Up and Failure Handling

Details the automatic start sequence, stopping procedures, and handling of operational failures and warnings in the MAESTRO XB system.

Maintenance Procedures

General Maintenance Tips and Schedule

Provides tips for cleaning, regular intervals, and minimizing downtime, emphasizing correct intervention and parts.

Specific Maintenance Tasks

Covers periodic checks, cleaning of filters, coolers, radiators, belt tensioning, and replacement of elements.

Oil Management and Lubrication

Guides on oil changes, first oil service, and the use of recommended lubricants for optimal compressor performance.

Lubricant Selection and Safety

Synthetic Oil Properties and Usage

Discusses synthetic oils, their advantages, and the importance of correct washing when changing lubricant types.

Lubricant Safety and Storage

Covers safety precautions related to oil, fire risks, storage, and avoiding mixing incompatible oils.

Troubleshooting Guide

Common Problems and Solutions

Presents common issues, their causes, and recommended solutions for operator troubleshooting of the compressor.

Temperature and Noise Issues

Addresses compressor stopping due to overheating and noisy belts, providing causes and corrective actions.

Electric Motor Information

Motor Specifications and Checks

Details electric motor characteristics, cooling, noise issues, and electrical checks for storage or long stops.

Storage and Decommissioning

Machine Storage and Preservation

Provides guidelines for storing the machine to prevent corrosion and deterioration, especially for longer periods.

Decommissioning and Dismantling Procedures

Outlines the safe steps for deactivating, dismantling, and disposing of machine components and fluids.

Optional Kit Features

Drain Solenoid Valve Filter Cleaning

Describes the procedure for cleaning the filter of the drain solenoid valve in the optional condensate unload kit.

Service and Parts Requests

Technical Service Request Form

A form to request technical intervention, detailing machine info, failure type, and contact details.

Spare Parts Request Form

A form for ordering spare parts, requiring reference, description, quantity, and order details.

Parts for Routine Maintenance

Lists components and kits recommended for replacement during routine maintenance activities.

Product Specifications

LX Series Specifications

Presents technical data and dimensions for BLADE 4, 5, and 7 models in the LX version.

HX Series Specifications

Details technical data for BLADE 4, 5, and 7 models in the HX version across different voltages.

HHX Series Specifications

Provides technical specifications for BLADE 4, 5, and 7 models in the HHX version across various voltages.

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