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Mattei BLADE 15 Series User Manual

Mattei BLADE 15 Series
56 pages
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INSTRUCTION, USE AND
MAINTENANCE MANUAL
Models
BLADE 15-18-22
BLADE 15-18-22 i
Versions
Standard
Plus
ENGLISH
BLADE
Translation of the original
instructions in ITALIAN
TI215G0010
rif. TDA0150017
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Mattei BLADE 15 Series Specifications

General IconGeneral
BrandMattei
ModelBLADE 15 Series
CategoryAir Compressor
LanguageEnglish

Summary

Symbols in the Manual

Danger, Risk, and Warning Symbols

Symbols indicating hazards, risks, and warnings for operation and equipment.

Informational and Operational Symbols

Symbols providing notices, additional info, visual/acoustic checks.

Document Purpose and Standards Compliance

Operator Qualifications and Roles

Operator and Service Engineer Profiles

Defines required qualifications for operators and service engineers.

Machine Identification and CE Marking

Delivery, Inspection, and General Safety

Operational Rules and Safety Procedures

Service, Maintenance, and Spare Parts

Risk Assessment and Safe Operation

Hazard Identification and Safety Devices

Identifies dangers, residual risks, and lists safety devices.

Safe Operation Practices

Guidelines for safe machine operation, including PPE and correct usage.

Installation and Maintenance Guidelines

Responsibility and Pictogram Meanings

Manufacturer's Responsibility Disclaimer

Statement on manufacturer's disclaimer of responsibility for damages.

Danger Pictogram Interpretation

Explains the meaning of danger pictograms applied to the machine.

Pictogram Categories and Combinations

Machine Overview and Components

General Machine Description

General description of Mattei rotary compressors and their features.

Electrical System and Control Unit Details

Electrical Starter Specifications

Information on the electrical starter's protection class and components.

MAESTROXB Control System Features

Overview of the MAESTROXB control unit, its hardware and software features.

Optional Features and Accessories

Optional Accessories Overview

Details on optional accessories available for customization.

Heat Recovery System Functionality

Description of the heat recovery kit for utilizing waste heat.

Built-in Dryer and Machine ID Plate

Built-in Dryer for Plus Versions

Description of the integrated dryer for compressed air quality in Plus models.

Machine Identification Plate Information

Information on the product ID plate containing essential machine data.

Dryer Operation and Documentation

Dryer Operating Mode and Conditions

Explanation of the dryer's operating mode, conditions, and alarms.

Machine Documentation and Certifications

Lists machine documentation and company certifications.

Technical Data and Component Layout

Main Parts Identification and Layout

Lists and illustrates the main parts of the machine and their positions.

Transportation and Handling Guidelines

Optimal Machine Installation Location

Electrical and Air Network Connections

Safe Electrical Connection Procedures

Safe electrical connection procedures and required safety devices.

Compressed Air Network Connection Guide

Procedures for connecting the compressor to the air distribution system.

Compressed Air Piping Design

Heat Recovery System Operation

Key Safety Devices Explained

Emergency Stop and Safety Valve Functions

Functionality of emergency stop and safety valve for operator and machine protection.

Servovalve for Pressure Control

Description of the servovalve's role in pressure control and modulation.

MaestroXB Control System Interface

MaestroXB Overview and Keypad Functions

Introduction to the MaestroXB control unit and its keypad functions.

Pre-Start Checks and Blade Operation Modes

Pre-Start Operational Checks

Essential checks before starting the compressor and operator qualifications.

Blade Version Operating Modes: Continuous and Modulation

Details on Continuous and Modulation operating modes for Blade compressors.

Automatic Operation Mode for Blade Compressors

Automatic Mode Operation Details

Description of the Automatic mode, including stopping and recharging cycles.

Modulation Operation Principles

Modulation Bandwidth and Pressure Control

Explanation of the modulation system and its bandwidth.

Blade i Operation and Failure Management

Blade i Version Operating Modes

Flexible operation modes of Blade i using an inverter.

MaestroXB Controller Menu Navigation

Overview of MaestroXB menus for compressor management.

Operational Failure Classification and Indication

Classification of operational failures and their indication methods.

Compressor Start-up and Stop Procedures

Compressor Start-up Procedure

Step-by-step guide for starting the compressor.

Compressor Stop Procedure

Procedure for safely stopping the compressor.

General Maintenance Procedures and Tips

Machine Cleaning and Lubrication Guidelines

Guidelines for cleaning machine parts and proper lubrication.

Maintenance Schedule and Downtime Minimization

Maintenance intervals, tasks, and tips to minimize downtime after failures.

Periodic Maintenance Schedule

Maintenance Kits and Component Replacements

Maintenance Kits Overview

Information on available maintenance kits for preventive care.

Key Component Replacement Intervals

Specifies intervals for replacing key components like oil filters and elastic elements.

Routine Maintenance Tasks

Oil Level and Suction Filter Maintenance

Procedures for checking oil level and maintaining the air suction filter.

Radiator, Pre-filter, and Oil Filter Maintenance

Cleaning radiator/pre-filter and replacing oil filter element.

Air-Oil Separator Filter Replacement

Procedure for replacing the air-oil separator filter element.

Elastic Element Replacement Procedure

Lubricant Management and Oil Changes

Oil Change Importance and First Change

Crucial role of oil and recommendations for the first oil change.

Mattei Lubricant Usage Recommendations

Benefits of using Mattei lubricants and cleaning procedures for other oils.

Lubricant Safety and Selection

Lubricant Safety and Handling Precautions

Safety precautions when handling flammable lubricants.

General Lubricant Information

Information on available oils, research, and selection criteria.

Mattei Recommended Lubricants

Details on Mattei's synthetic lubricants and their recommended use.

Lubricant Fire Safety and Storage

Fire Risk Prevention with Lubricants

Precautions to prevent fire risks related to lubricants.

Oil Storage and Treatment Guidelines

Guidelines for storing lubricants to avoid contamination and damage.

General Troubleshooting Guide

Troubleshooting Compressor Start Issues

Solutions for compressor start failures related to power supply or MaestroXB.

Troubleshooting Pressure Related Issues

Solutions for network pressure problems and inner pressure exceeding limits.

Troubleshooting Oil and Temperature Problems

Oil Consumption and Overheating Issues

Troubleshooting for excessive oil consumption and overheating.

Inverter Malfunction Troubleshooting

Specific troubleshooting for compressors with inverters.

Electrical Motor Specifications

Motor General Specs and Cooling

Motor specifications and cooling system details.

Abnormal Noises and Electrical Checks

Diagnosing abnormal noises and performing electrical checks on the motor.

Storage, Decommissioning, and Dismantling

Machine Storage and Preservation

Recommendations for protecting the compressor during storage.

Decommissioning and Dismantling Procedures

Procedures for decommissioning, dismantling, and residual risks.

Optional Kit Maintenance Procedures

Drain Solenoid Valve Filter Cleaning

Step-by-step instructions for cleaning the drain solenoid valve filter.

Technical Service Request Form

Spare Parts Order Form

Technical Data: BLADE Plus Models

Technical Data: BLADE Plus H Models

Technical Data: BLADE Plus HH Models

Technical Data: BLADE i Plus Models

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