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Mattei AC 6000 Series User Manual

Mattei AC 6000 Series
70 pages
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AIR COMPRESSORS
INSTRUCTION, USE AND
MAINTENANCE MANUAL
TI008G0001
ING. ENEA MATTEI SpA
Strada Padana Superiore 307 - 20090 VIMODRONE (MI)
Tel +39 - 02253051 (16 linee) - Fax +39 - 0225305243
E-Mail: info@mattei.it - www.matteiaircompressors.com
933GB
900a
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Mattei AC 6000 Series Specifications

General IconGeneral
BrandMattei
ModelAC 6000 Series
CategoryAir Compressor
LanguageEnglish

Summary

General Information

Symbols in the manual

Explains the meaning and use of various symbols found in the manual.

Purpose of Document

Outlines the manual's purpose, content, and intended audience.

Applied directives and technical standards

Lists directives and standards the machine complies with.

Required Qualifications for Operators

Details necessary qualifications for machine operators and service engineers.

Identification data of the Manufacturer and the Machine and the location of the nameplate "CE MARKING"

Describes where to find machine identification and CE marking details.

General notes on delivery

Provides guidelines for checking the machine upon delivery.

Final inspection

Details the manufacturer's final inspection process.

Safety precautions

General safety rules and obligations for users.

Installation and commissioning

Procedures and requirements for installing and commissioning the machine.

Operating the machine

Instructions and precautions for operating the compressor correctly.

Decommissioning and dismantling

Steps and safety measures for decommissioning and dismantling.

Maintenance and repair

Guidelines for performing maintenance and repair tasks.

Settings to be made by customer

Lists items the customer is responsible for setting up.

Instructions on how to order spare parts

Details on how to order necessary spare parts.

The manufacturer's address

Provides contact details for the manufacturer.

General Information - Safety

Dangers and residual risks

Identifies potential hazards and residual risks associated with the machine.

Operation Safety

Safety guidelines for operating the compressor.

Installation Safety

Safety recommendations for installing the compressor.

Maintenance Safety

Safety precautions to be followed during maintenance.

Responsibilities

Outlines responsibilities regarding machine safety and use.

Description of Pictograms

Explains the meaning of pictograms used on the machine.

Description of the Machine

Compressor

Details the construction and working principle of the vane compressor.

Compressor Components

Details intake valve and minimum pressure valve functions.

Oil Separation

Explains the stages and efficiency of the air/oil separation system.

Electric Motor

Details the characteristics of the electric motor used.

Ancillary Systems

Covers cooling systems and electrical starter components.

Separator Receiver

Describes the function and safety of the separator receiver.

MAESTROXS Control Unit

Details the hardware and software characteristics of the MAESTROXS unit.

MAESTROXS Device Features

Lists the capabilities and functions offered by the MAESTROXS device.

MAESTROXS Communication

Explains communication options for MAESTROXS.

Optionals

Lists optional accessories to customize the machine.

Documentation

Lists the documents provided with the machine.

Certifications

Details the company's quality certifications.

Built-in Dryer

Describes the function and control of the built-in dryer.

ID Plate

Explains the information contained on the machine's ID plate.

Dryer Operating Mode

Details the operating sequence and conditions for the dryer.

Dryer Controller Operation

Explains how the controller manages dryer operation and limits.

Position of Main Parts

Identifies the location of key components on the machine.

Technical Data and Overall Dimensions

AC 110 Technical Specifications

Detailed specifications and dimensions for the AC 110 model.

AC 132 Technical Specifications

Detailed specifications and dimensions for the AC 132 model.

Transportation and Handling

Handling and Lifting

Guidelines for safely handling, lifting, and transporting the machine.

Installation

Position of Compressor

Recommendations for the optimal placement and ventilation of the compressor.

Electrical Connection

Instructions for making safe and compliant electrical connections.

Connection to Air Distribution System

Guidance on connecting the compressor to the air network.

Compressed Air Piping Dimensions

Provides data on load losses in piping for system design.

Heat Recovery

Explains the possibility and benefits of recovering heat from the compressor.

Safety Devices

Emergency Stop Button

Details the function and usage of the emergency stop button.

Safety Valve

Explains the role and setting of the safety valve.

Operating Pressure Check

Describes how operating pressure is checked and set.

Commands and Control

MAESTROXS Control System

Overview of the MAESTROXS system and its capabilities.

Keypad Functions

Explains the function of each button on the control panel.

MAESTROXS Technical Specifications

Lists the technical specifications of the MAESTROXS display and keypad.

MAESTROXS Overall Dimensions

Shows the physical dimensions of the MAESTROXS unit.

How to Use the Machine

Foreword

Emphasizes appointing qualified personnel for operation and training.

Checks before Start

Lists essential checks to perform before starting the machine.

Operation Modes

Describes the different operating modes: Continuous, Automatic, Modulation.

Modulation Band

Explains the concept and typical bandwidth of modulation.

Entering Access Code

How to enter the initial alphanumeric code to access the system.

MAESTROXS Menu Structure

Overview of the main menus and their user access levels.

Operational Failures

Describes types of failures, signals, and how to obtain more information.

Starting the Compressor

Step-by-step guide on starting the compressor and its display.

Stopping the Compressor

Step-by-step guide on stopping the compressor and its display.

Compressor Restart Logic

Explains the logic for restarting the machine and potential motor damage.

Maintenance

Maintenance Suggestions

General recommendations for machine cleaning and lubrication.

Maintenance Schedule

Information on the timing and factors affecting maintenance intervals.

Jobs to be performed during maintenance

Key signs to watch for during maintenance operations.

Minimizing downtimes after a failure

Advice on how timely maintenance reduces downtime.

Regular Checks

Lists checks and their frequencies (weekly, monthly, yearly).

Check Oil Level

Procedure for checking the oil level in the compressor.

Clean Air Intake Filter

Steps for cleaning or replacing the air intake filter.

Clean Oil/Air Radiator

Procedure for cleaning the oil and air radiators.

Cleaning the Prefilters

Instructions for cleaning the prefilter panels.

Oil Return Valves Maintenance

Steps for cleaning or replacing oil return valves.

Replacing Oil Filter

Procedure for replacing the oil filter.

Bush Filter Maintenance

Steps for cleaning and replacing the bush filter.

Air-Oil Separator Elements Replacement

Detailed steps for replacing the air-oil separator elements.

Oil Change Procedure

Step-by-step guide for changing the compressor oil.

Use of Rotoroil Lubricants

Recommendations for using Mattei Rotoroil lubricants and their intervals.

Lubricants

Safety Precautions on Lubricants

Safety guidelines for handling and disposing of lubricants.

Lubricant Compatibility

Rules and warnings regarding mixing different lubricants.

General Lubricant Information

Discusses lubricant availability, selection, and properties.

Mineral Based Industrial Oils

Details specifications and standards for mineral oils.

Synthetic Oils

Discusses synthetic oils, their benefits, and compatibility.

Mattei Recommended Lubricants

Lists and describes Mattei's recommended Rotoroil lubricant series.

Lubricants Safety Precautions

Focuses on preventing fires and safe handling of lubricants.

Troubleshooting

General Troubleshooting

Introduces common problems and a table for diagnosis.

Start Issues

Lists causes and solutions for compressor start failures.

Pressure Issues

Addresses issues related to system pressure not reaching required values.

Oil Related Issues

Troubleshoots problems like oil consumption and system oil presence.

Temperature Related Issues

Addresses compressor stopping due to overheating.

The Electrical Motor

Motor Characteristics

Lists electrical motor characteristics found on the nameplate.

Motor Lubrication and Cooling

Guidelines for motor lubrication and ensuring proper cooling.

Electrical Checks

Procedures for checking motor insulation and wiring.

Storage, Decommissioning and Dismantling

Storage Guidelines

Recommendations for storing the compressor to prevent damage.

Decommissioning & Dismantling

Steps and safety for taking the machine out of service and dismantling.

Condensate Unload in Optional Kit

Cleaning Drain Solenoid Valve Filter

Procedure to clean the filter of the drain solenoid valve.

Request for Technical Service

Technical Service Request Form

Form to detail service requests, failures, and contact information.

Request for Spare Parts

Spare Parts Order Form

Form for ordering replacement parts, including model and quantity.

Parts Replacement during Maintenance

Maintenance Kit and Parts List

Lists components included in maintenance kits and spare parts.

Mattei ROTOROIL 8000 Lubricants

Summary of Mattei's recommended Rotoroil lubricants and their codes.

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