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Mattei BLADE Series - User Manual

Mattei BLADE Series
57 pages
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ref. TI013G0008
Mattei Compressor, Inc.
9635 Liberty Road, Suite E
Randallstown, MD 21133
Tel: 410.521.7020
Fax: 410-521-7024
email: info@matteicomp.com
INSTRUCTION USE AND
MAINTENANCE MANUAL
TI013G0008
INSTRUCTION,
USE, AND
MAINTENANCE
MANUAL
BLADE series
AIR COMPRESSORS

Table of Contents

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Mattei BLADE Series Specifications

General IconGeneral
SeriesBLADE
Voltage380-480V, 50/60Hz
CoolingAir-cooled
DriveDirect Drive
DimensionsVaries by model
WeightVaries by model
Control SystemElectronic Controller (various options available)

Summary

Foreword

Manual Scope and Compliance

Details manual's English translation, EC directive compliance, and companion manual.

General Information and Operator Guidance

Understanding Safety Symbols

Explains symbols used to highlight important aspects and warnings.

Document Purpose and Applicability

Defines manual's purpose, integral role, and compliance with directives.

Operator Qualifications and Responsibilities

Outlines required skills for operators and engineers, including qualification levels.

Manufacturer Identification and CE Marking

Provides details on manufacturer identification plate and CE marking requirements.

Key Definitions for Machine Operation

Defines terms like Machinery Directive, authorized staff, commissioning, and maintenance.

Installation and Commissioning Guidelines

Covers essential steps for safe installation, commissioning, and necessary checks.

Customer Responsibilities for Setup

Lists items typically handled by the customer, like site preparation and auxiliary services.

General Service and Information Instructions

Guides on contacting service centers and providing necessary machine information.

Machine Safety and Risk Management

Operator Safety and Precautions

Details essential safety practices for operating the machine and avoiding hazards.

Handling and Operational Safety Rules

Covers safety during operation, installation, and maintenance, including fire risks.

Cleaning, Maintenance, and Responsibility

Highlights safety during cleaning, maintenance, and defines manufacturer responsibility.

Understanding Safety Pictograms

Explains danger, prohibition, obligation, and indication pictograms used on the machine.

Machine Components and Design Overview

BLADE Series Compressor Features

Details BLADE series compressors, their design, and lubricant specifications.

Operating Principle and Air Flow Diagram

Explains the vane compressor's working principle and shows the air/oil flow diagram.

Key Component Descriptions

Describes minimum pressure valves, oil separation, motor, and electrical cabin features.

Air Tank and MAESTRO XB Controller

Details the air tank and the MAESTRO XB control unit's functionality and hardware.

Device Functions and Communication

Lists MAESTRO XB device capabilities, including remote monitoring via MODBUS.

Main Component Locations

Provides a diagram and list identifying the location of main machine components.

Technical Data and Dimensions

Presents technical specs and overall dimensions for different BLADE models.

Transportation, Handling, and Installation

Compressor Positioning and Site Requirements

Defines requirements for compressor location, clearance, and site inspection.

Electrical Connection and Air Distribution Setup

Covers safe electrical connections and connecting to the air distribution network.

Compressed Air Piping and Heat Recovery

Discusses pipe sizing, load losses, and heat recovery methods from the compressor.

Safety Devices and Control System

Emergency Stop and Safety Valve Functions

Explains the operation of the emergency push-button and the safety valve.

MAESTRO XB Controller Operations

Details MAESTRO XB controller programming, analysis, and failure detection.

MAESTRO XB Controller Keypad Functions

Describes functions of the MAESTRO XB controller's keypad.

Operating the Compressor

Pre-Start Checks and Operator Training

Ensures proper setup and operator readiness before starting the compressor.

Understanding Operation Modes

Explains Automatic and Continuous operation modes of BLADE compressors.

Automatic Mode Operation Cycle

Details the sequence of operations in automatic mode, including off-loading and stopping.

Starting and Stopping Procedures

Provides step-by-step instructions for starting and stopping the compressor safely.

Machine Maintenance Procedures

General Maintenance Tips and Schedules

Offers advice on cleaning, lubrication, and regular maintenance intervals.

Periodic Checks and Maintenance Tasks

Lists key checks and tasks for weekly, monthly, quarterly, and annual intervals.

Component Replacement Procedures

Details procedures for replacing air filters, radiators, belts, and separator elements.

Oil Change and Lubricant Recommendations

Explains the oil change process, first change intervals, and recommended lubricants.

Lubricant Information and Safety

Synthetic Oil Properties and Usage

Discusses synthetic oils, advantages, and precautions for changing lubricants.

Oil Storage, Treatment, and Safety

Covers safe storage, handling, and factors affecting lubricant quality.

Troubleshooting Common Issues

Resolving Operational Problems

Provides a guide to identify causes and solutions for common compressor issues.

Addressing Temperature and Noise Issues

Helps diagnose and resolve problems related to compressor temperature and noise.

Electric Motor Details and Checks

Motor Characteristics and Cooling

Details motor specs, self-ventilation, and checks for dirt.

Irregular Noises and Electrical Checks

Addresses abnormal noises, bearing wear, and essential electrical checks.

Storage, Decommissioning, and Dismantling Procedures

Machine Storage and Protection Guidelines

Provides instructions for protecting the machine during shipment and short-term storage.

Decommissioning and Dismantling Steps

Outlines the procedure for safely deactivating and dismantling the machine.

Optional Condensate Unload Kit

Cleaning the Solenoid Valve Filter

Details the process for cleaning the filter in the condensate separator housing.

Maintenance Replacement Parts and Kits

Maintenance Kit A Components

Lists components in Maintenance Kit 'A' for BLADE 4-7 models.

Maintenance Kit B Components

Lists components in Maintenance Kit 'B' for BLADE 4-7 models.

Product Specifications and Technical Data

LX Version Specifications (Single Phase)

Presents technical data for BLADE 4 and 5 LX, single phase.

LX Version Specifications (Three Phase)

Presents technical data for BLADE 4, 5, and 7 LX, three phase.

HX Version Specifications (Three Phase)

Presents technical data for BLADE 4, 5, and 7 HX, three phase.

HHX Version Specifications (Three Phase)

Presents technical data for BLADE 4, 5, and 7 HHX, three phase.

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