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Maytag MFR Series User Manual

Maytag MFR Series
206 pages
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MFR INVERTER DRIVE MODELS:
MFR18PD
MFR25PD
MFR30PD, MFR30PN
MFR40PD, MFR40PN
MFR50PD
MFR60PD, MFR60PN
MFR80PD, MFR80PN
Maytag Commercial
MFR Series Washers
SERVICE MANUAL
W10251143
TECHNICAL EDUCATION

Table of Contents

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Maytag MFR Series Specifications

General IconGeneral
BrandMaytag
ModelMFR Series
CategoryWasher
LanguageEnglish

Summary

Maytag Commercial MFR Series Washers Service Manual

Forward and Objectives

Provides an overview of the manual's scope and lists the goals for service professionals.

General Information

Washer Safety

Details critical safety precautions and warnings for operating and servicing the washer.

Model and Serial Number Designations

Explains how to interpret model and serial number labels for identification.

Model Number Conversion Table

Provides a table to convert older model numbers to the current MFR series.

Warranty Information

Outlines the terms and conditions of the Maytag commercial washer warranty.

General User Information

Describes general user information, model number breakdown, and washer capacities.

Dimensions and Components

Illustrates the physical layout and identifies key components of the washer.

Technical Specifications

Details technical specifications for various washer capacities (18-40 lbs).

Tool Set for Rigid Machines

Lists specific tools required for servicing rigid Maytag washer models.

Service Kits for OPL Conversion

Details service kits available to convert coin-operated washers to simple OPL.

EPROM Chip Version Changes

Documents changes and updates made to the EPROM chip versions over time.

Installation and Operation

Uncrating and Starting the Washer

Provides instructions for uncrating, inspecting, and starting the washer for the first time.

End of Wash Cycle

Explains how to identify the end of a wash cycle and open the door.

To Unlock the Door Manually

Details the procedure for manually unlocking the washer door if it fails to open.

Daily Maintenance

Outlines essential daily cleaning and inspection tasks for proper washer operation.

Convert Coin Washer to Simple OPL

Step-by-step guide to convert a coin-operated washer to a simple On-Premise Laundry setup.

Invert Water Inlet Valve Screen

Instructions on how to invert the water inlet valve screen for cleaning.

Convert from 60Hz to 50Hz Operation

Procedure for converting the washer's operation from 60Hz to 50Hz frequency.

Troubleshooting Inlet Hose Leaks

Addresses common issues and solutions for water inlet hose leaks.

Basic Operation and Components

Operating Controls Overview

Describes the function of control boards, user interfaces, and EPROM chips.

Cabinet Front Panels

Details the removal and access provided by the cabinet front panels.

Washer Door Description

Explains the construction and basic parts of the washer door assembly.

Door Lock Operation

Describes the electro-mechanical operation of the door lock assembly.

Drain Valve Functionality

Explains the operation of the motor-driven drain valve and its components.

Water Inlet Valves

Details the function and operation of the water inlet valves.

Brake Resistor Functionality (MFR60-80)

Explains the purpose and operation of the brake resistor in specific models.

Inverter Functionality

Describes the role of the inverter in motor speed control and power conversion.

Motor and Transformer Operation

Explains the 3-phase drive motors and the step-up transformer for control boards.

MFR PD User Interface in Program Mode

Guides on using the PD model's user interface for programming and configuration.

MFR PN Control Panel Usage

Instructions for navigating and using the PN model's control panel for settings.

Chemical Injection Control

Details the chemical injection control system, wiring, and connections.

Contactor Functionality

Explains the operation of the contactor as an electromagnetic relay for the inverter.

Coin Drop Acceptor Operation

Describes the mechanical coin drop assembly and its sensor operation.

Component Access and Removal

Remove Softener Compartment Funnel and Siphon

Step-by-step guide to remove and clean the softener compartment funnel and siphon.

Raise the Top Panel

Instructions for safely lifting and securing the washer's top panel.

Remove Front Panel (Facia) - PD Models

Procedure for removing the front panel (facia) on PD model washers.

Remove Front Panel (Facia) - PN Models

Procedure for removing the front panel (facia) on PN model washers.

Remove Stop Button (PN Models)

Details on how to remove the emergency stop button from PN model washers.

Remove Control Board - PD Models

Instructions for removing the main control board from PD model washers.

Remove Control Board & Membrane Switch - PN Models

Procedure for removing the control board and membrane switch assembly from PN models.

Remove Key Pad (PD Models)

Steps for removing the key pad assembly from PD model washers.

Remove and Replace EPROM Chip

Guide on how to safely remove and replace the EPROM chip on the control board.

Remove Fuse from Control Board

Instructions for locating and removing the fuse from the control board.

Remove Control Panel

Steps for removing the main control panel assembly from the washer.

Remove Coin Drop Mechanism

Detailed procedure for removing the coin drop mechanism.

Remove Optic Sensor

Instructions for removing the optic sensor from the coin drop mechanism.

Remove Coin Vault

Steps for removing the coin vault assembly from the washer.

Remove Washer Top

Procedure for safely removing the top panel of the washer.

Remove Lower Service Panel

Instructions for removing the lower service panel for access.

Remove the Door

Steps for removing the main washer door assembly.

Remove Hinge Blocks

Procedure for removing the hinge blocks from the door assembly.

Remove Door Handle & Latch

Detailed steps for removing the door handle and latch mechanism.

Remove and Replace Door Glass and Gasket (MFR18-50)

Guide for removing and replacing the door glass and gasket on MFR18-50 models.

Remove & Install Door Gasket (MFR60-80)

Procedure for removing and installing the door gasket on MFR60-80 models.

Remove Front Panel (MFR18 & 25)

Steps for removing the front panel on MFR18 and MFR25 models.

Remove Front Panel with 90° Rotation (MFR30-80)

Procedure for removing the front panel on MFR30-80 models using rotation.

Removable Hinge Pin

Instructions on how to remove and handle the removable hinge pin.

Remove Front Panel Straight Forward

Alternative procedure for front panel removal where 90° rotation is not possible.

Remove Door Hinge

Steps for removing the door hinge assembly from the washer.

Remove Door Lock (No Access Panel)

Procedure to remove the door lock assembly when no access panel is present.

Remove Door Lock (With Access Panel)

Steps for removing the door lock assembly when an access panel is available.

Remove Door Lock Mounting Block

Instructions for removing the door lock mounting block.

Remove Water Inlet Valve Assembly

Detailed steps for removing the water inlet valve assembly.

Remove Chemical Dispenser

Procedure for removing the chemical dispenser assembly.

Remove Contactor

Steps for removing the contactor from the washer's electrical system.

Remove Transformer (MFR18 & 25)

Instructions for removing the transformer on MFR18 and MFR25 models.

Remove Terminal Block

Procedure for removing the terminal block from the washer.

Remove Back Panel

Steps for removing the back panel of the washer.

Remove and Reinstall Belts (MFR25)

Guide for removing and reinstalling drive belts on MFR25 models.

Remove Belt (MFR18 & 30-80)

Procedure for removing the drive belt on MFR18, 30, and 80 models.

Remove Idler Assembly, Pulley and Bearing (MFR25)

Steps to remove the idler assembly, pulley, and bearing on MFR25 models.

Remove Motor (MFR18 & 25)

Instructions for removing the motor on MFR18 and MFR25 models.

Remove Motor (MFR30 - 80)

Procedure for removing the motor on MFR30 through MFR80 models.

Remove Motor Mounting Plate (MFR30-80)

Steps for removing the motor mounting plate on MFR30-80 models.

Remove AKO Inverter (MFR18 & 25)

Instructions for removing the AKO inverter on MFR18 and MFR25 models.

Remove Mitsubishi E500 Inverter

Procedure for removing the Mitsubishi E500 inverter.

Remove Mitsubishi D700 Inverter

Steps for removing the Mitsubishi D700 inverter.

Remove Brake Resistor (MFR60 & 80)

Instructions for removing the brake resistor on MFR60 and MFR80 models.

Remove Drain Valve

Detailed procedure for removing the drain valve assembly.

Remove Temperature Sensor

Steps for removing the temperature sensor from the washer.

Cabinet Removal (MFR30-80)

Procedure for removing the main cabinet assembly from MFR30-80 models.

Cabinet Removal (MFR18 & 25)

Steps for removing the main cabinet assembly from MFR18 & 25 models.

Tubs, Baskets, Bearings & Seals

Section covering the removal and replacement of tubs, baskets, bearings, and seals.

Remove & Reinstall Basket Pulley (MFR18 & 25)

Guide for removing and reinstalling the basket pulley on MFR18 & 25 models.

Remove Trunnion and Basket (MFR18 & 25)

Steps to remove the trunnion and basket assembly from MFR18 & 25 models.

Remove Trunnion & Replace Bearings (MFR18 & 25)

Procedure for removing and replacing bearings in the trunnion for MFR18 & 25.

Remove & Replace Axial Seal (MFR18 & 25)

Guide for removing and replacing the axial seal on MFR18 & 25 models.

Remove & Replace Counter-Face Ring (MFR18-80)

Steps for removing and replacing the counter-face ring on multiple MFR models.

Reinstall Trunnion Assembly (MFR18 & 25)

Instructions for reinstalling the trunnion assembly on MFR18 & 25 models.

Remove Trunnion Assembly (MFR30)

Procedure for removing the trunnion assembly on MFR30 models.

Remove & Replace Bearings (MFR30)

Guide for removing and replacing bearings on MFR30 models.

Remove & Replace Axial Seal and Counter-Face Ring (MFR30)

Steps for removing and replacing axial seal and counter-face ring on MFR30.

Reinstall Trunnion Assembly (MFR30)

Instructions for reinstalling the trunnion assembly on MFR30 models.

Remove & Reinstall Spin Basket (MFR30)

Guide for removing and reinstalling the spin basket on MFR30 models.

Remove The Basket (MFR40 & 50)

Steps for removing the basket assembly on MFR40 and MFR50 models.

Remove and Install Bearings (MFR40 - 50)

Procedure for removing and installing bearings on MFR40 and MFR50 models.

Remove & Replace Bearing Assembly (MFR60)

Guide for removing and replacing the bearing assembly on MFR60 models.

Remove Spin Basket (MFR80)

Steps for removing the spin basket from MFR80 models.

Remove & Replace Bearing Assembly (MFR80)

Procedure for removing and replacing the bearing assembly on MFR80 models.

Component Testing

Testing and Repairing Water Inlet Valves

Details how to test and repair water inlet valves, including coil resistance checks.

Inlet Valve-Stem Assembly Parts

Identifies parts of the inlet valve stem assembly and their function.

Testing Door Lock Components (Wire Harness Plug)

Describes testing door lock solenoid, bi-metal, and switches via the wire harness plug.

Testing Door Lock Components (Control Board)

Details testing door lock components by probing the control board connectors.

Testing Contactor

Provides steps for testing the contactor's coil and contacts for proper operation.

Testing Inverters

Guides on testing Mitsubishi and AKO inverters, including voltage checks.

Check DC Buss Voltage

Procedure for checking the DC Buss voltage on E500 and D700 inverters.

AKO & Motor Test

Tests for AKO inverters and motors, including fuse checks and visual inspection.

Motor Phase Test

Procedure for testing motor phase windings and identifying functionality.

Motor Winding Check

Details on performing ohm tests on motor windings and to ground.

Testing Brake Resistor

Instructions for testing the brake resistor's continuity and isolation.

Testing Motors and Resistance Charts

Provides resistance values for motors and other components, plus inverter specifications.

Testing Washer Control Board

Guidance on testing the washer control board for power, display, and EPROM issues.

Testing PD Key Pad

Procedure for testing the PD model's 6-button user interface membrane switch.

Testing PN Key Pad

Instructions for testing the PN model's key pad by checking ribbon connector points.

Testing Transformer (MFR18 & 25)

Steps for testing the transformer's primary and secondary windings.

Testing Temperature Sensor

Describes testing the temperature sensor's resistance and quick diagnostic checks.

Diagnostics and Troubleshooting

MFR30-80 Power Supply and Grounding

Details power supply requirements and proper grounding for 120V outlets.

Troubleshooting Mitsubishi Inverters

Guidance on troubleshooting Mitsubishi inverters, including parameter settings and common issues.

Troubleshooting AKO Inverters

Steps for troubleshooting AKO inverters, focusing on motor circuits and cooling fans.

Remove Inverter Cooling Fan

Procedure for removing and replacing the inverter cooling fan.

Inverter 'Do Not's'

Important warnings and prohibitions regarding inverter installation and operation.

Troubleshooting at Control Board

General guidance for troubleshooting issues related to MC4 and MC5 control boards.

Diagnosing the Control Board

Steps for diagnosing control board issues, including checking LEDs, chips, and connections.

Troubleshooting Display Problems

Steps to diagnose and resolve issues with the washer's display screen.

Connector Pinouts and Wiring

Detailed pinouts for various connectors like DL1, TTL Y1, A1, L1, RS485, K1, Q1, M1, P1, GA.

Troubleshooting Motor

Guidance on diagnosing motor issues, including over-current, windings, and mechanical checks.

Troubleshooting Belt Tension (MFR40-50)

Addresses issues with insufficient belt tension and provides a spring replacement procedure.

Troubleshooting Drain Valves

Covers common drain valve problems like leaks, sticking, and overfilling causes.

Troubleshooting Door Lock

Diagnoses issues with the door lock mechanism, including switch and solenoid checks.

Remove Door Locked Switch

Steps for removing the door locked switch from the door lock assembly.

Remove Latch Bar

Procedure for removing the latch bar from the door lock mechanism.

Remove Bimetal

Instructions for removing the bimetal component from the door lock assembly.

Remove Blocking Bar

Steps for removing the blocking bar from the door lock mechanism.

Remove Door Closed Switch

Procedure for removing the door closed switch from the door lock assembly.

Remove Door Lock Solenoid

Instructions for removing the door lock solenoid.

Remove Door Unlock Solenoid

Steps for removing the door unlock solenoid.

Verification of Door Gasket Pressure

Checks for proper door closure and gasket pressure, including hinge adjustments.

Troubleshooting Door Leaks

Diagnoses common door leaks, focusing on seal, glass, and alignment issues.

Troubleshooting Over-Fill Condition

Identifies causes of overfilling, including inlet valves, air hoses, and pressure switches.

Verify Hinge Position (MFR30-50)

Procedure to verify and adjust hinge position for proper door alignment on MFR30-50.

Wiring Diagrams

Mitsubishi Inverter Wiring

Illustrates the wiring diagram for Mitsubishi inverter systems.

MC4 Power Circuit Diagram

Provides the power circuit schematic for MC4 control boards.

MC5 Power Circuit Diagram

Shows the power circuit schematic for MC5 control boards.

MFR18-25 MC4 Schematic

Detailed schematic diagram for MFR18-25 models with MC4 control boards.

MFR18-25 MC5 Schematic

Detailed schematic diagram for MFR18-25 models with MC5 control boards.

MFR30-80 MC4 Schematic

Detailed schematic diagram for MFR30-80 models with MC4 control boards.

MFR30-80 MC5 Schematic

Detailed schematic diagram for MFR30-80 models with MC5 control boards.

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