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MB 900 User Manual

MB 900
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REV 1 March 10 2011
Operating, Servicing, and Safety
Manual
Model # 900
90° Hydraulic Bender
CAUTION: Read and Understand
These Operating, Servicing, and
Safety Instructions, Before Using
This Machine.
1-800-467-2464
10 Cooperative Way Wright City, MO 63390
P.O. Box 110 Foristell, MO 63348
1-636-745-7757 Fax 1-636-745-2874
www.mittlerbros.com
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MB 900 Specifications

General IconGeneral
BrandMB
Model900
CategoryPower Tool
LanguageEnglish

Summary

Safety Precautions

General Safety Guidelines

Essential safety rules for operating and servicing the machine to prevent personal injury.

Important Safety Note

Emphasizes the importance of reviewing all safety rules and procedures for safe operation.

Hydraulic Safety Precautions

General Operation Safety

Safety rules for operating hydraulic machinery, including hose care and equipment checks.

Pump Safety

Safety precautions specific to the hydraulic pump, such as pressure limits and reservoir filling.

Air Supply and Setup

Guidelines for air supply connection, safety warnings during setup, and reservoir venting.

Hydraulic System Operation

System Assembly and Connection

Instructions for connecting the hydraulic hose, air line, and fittings to the pump and cylinder.

Bleeding the Cylinder

Procedure for bleeding air from the hydraulic cylinder to ensure smooth operation.

Machine Setup Procedure

Component Assembly and Preparation

Detailed steps for assembling machine components, including shoe, saddle, and follow bar, with lubrication points.

Operating the Bender

Bending Process Steps

Step-by-step guide on how to insert tubing, align components, and perform bends.

Mathematical Formulas and Tables

Bend Start Point Calculations

Formulas for calculating the start point for various bends in hydraulic tubing.

Gain Factors for Bending

A table providing gain factors for different degrees of bend.

Developed Length Calculation

Formula to calculate the developed length of a bend based on degree and radius.

Offset Multiplier for Bends

Table for offset multipliers to determine distance between bends based on degree and offset height.

Component Identification

Parts Diagram and List

Diagram illustrating machine parts with a corresponding itemized list and part numbers.

Optional Equipment

Adjustable Saddles

Description and part numbers for adjustable saddles for various tubing sizes.

Pumps and Accessories

Information on available hydraulic pumps, hoses, and digital readouts.

Bend Protractors

Protractor Assemblies

Details on available protractor assemblies for measuring bend angles.

Bending Software

Bend-Tech Software Options

Overview of Bend-Tech EZ, EZ-3D, and Pro software for bending design.

Maintenance Procedures

Hydraulic Fluid Level Inspection

Guidelines for checking hydraulic fluid levels for different pump types.

Refilling the Reservoir

Instructions for safely refilling the hydraulic reservoir with appropriate fluid.