MBRAUN MB200MOD - Page 294

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MB-20-G/MB-200G-W_MB-LABmaster_MB-200 MOD_TP700

Operating Manual - V5.0 - 04/2018 - STD

Main Page

Table of Contents3
General Information11
Entries Referring to the System11
Scope of Delivery11
Type Plate12
Liability13
Warranty14
Modifications14
Service Address14
Included Description of Optional Features15
About this Operating Manual16
General16
Availability of Instructions16
Safety Warnings in this Manual16
Conventions Used in this Manual17
Units Used18
Terms Used18
Abbreviations19
Glossary20
Disclaimer21
Inert Gas Technology23
Overview23
Components24
Glovebox24
Antechamber28
Gas Purifier31
System Control33
Vacuum Pump35
Functional Description36
Gas Flow General36
Single Reactor Systems (Sp)38
Optional: Double Purifier (Dp)39
Optional: Solvent Filter39
Box Pressure Control41
Vacuum Antechamber44
MBRAUN Standard Platforms47
MB-20-G and MB-200G-W47
Labmaster Pro Workstation47
MOD Box Systems48
Technical Data48
Noise Level50
On-Site Conditions50
Safety51
Intended Use51
Improper Use52
Statement of the Manufacturer53
Qualification of Personnel54
Duties of the Operating Personnel54
Duties of the Operating Company55
Behaviour in Case of Emergency56
Process Materials56
Classification and Assessment of Substances56
MBRAUN-Hazard Classes57
Examples of a Rough Classification59
Safe Handling of Solvents, Chemicals and Gases61
Controller62
Gas Purifier Regeneration62
Regenerative Solvent Filter62
Residual Risks62
Risk of Overpressure and Negative Pressure62
Risk of Electrical Hazard63
Risk of Suffocation64
Risk of Combustion and Explosion64
Risks When Operating a Damaged System64
Risk of Environmental Damage64
Safety Symbols Affixed to the Inert Gas System65
Transport, Installation and Commissioning69
Transport69
Important Transport Labels69
Storage Conditions70
Long-Haul Carriage70
On-Site Transport and Unpacking70
Moving a Glovebox72
Moving a Gas Purifier74
Moving a Labmaster76
Rolling the Equipment into Position78
Installation78
Definition of the Clean Room Volume79
Preparing the Site80
Media Supply Overview82
System Cooling88
Installation Vacuum Pump89
Connecting the System89
Installation of the Analysers97
Final Inspection98
Commissioning98
Switching on the System98
Inertisation of the Glovebox99
Human Machine Interface103
Introduction103
Touch Panel103
Explanation of Symbols and Colours104
Start Screen106
Screen Components108
Functions Screens108
Alarm Screen109
Menu Screen Selection Screen110
Parameter Screens110
Trend Screens111
Service Screen112
User Level / Password Concept115
Logon115
Logout116
Default Parameter Values116
Operating Mode Principles119
Service Book119
Starting up the System119
Gas Purifier Operating Modes121
Glovebox Operating Modes122
Antechamber Operating Modes122
Shut down System122
Gas Purifier Operation125
Safe Operation125
Parameter Limits125
Select Regeneration Gas Hydrogen Concentration125
Solvent and Solvent Filters125
Navigation Overview126
Purification Unit126
Analysers129
Regenerative Solvent Filter (Optional)130
Circulation132
Manual Activation and Deactivation132
Automatic Circulation Activation136
Solvent Filter Operation (Optional)137
Manually Operated Solvent Filters (Activated Carbon Only)137
PLC-Controlled Solvent Filters138
Solvent Analyser (Optional)140
Regeneration Operation140
Regeneration Sequence141
Reactor Regeneration142
Solvent Filter Regeneration145
ECO Mode147
Overview147
Glovebox Operation with the ECO Mode Feature147
Regeneration148
Dedicated Vacuum Pumps for Antechamber148
Safety149
Operation149
Navigation149
Parameters150
Reduced Blower Speed151
The Different Blower Speeds152
Vacuum Pumps153
Antechamber with Dedicated Vacuum Pump153
Box Light154
Glovebox or Enclosure Operation155
Overview155
Safe Operation155
Overpressure Safety156
Harmful or Hazardous Process Materials156
Process-Related Particle Formation156
Mechanical Hazards157
Reactor Damage by Ambient Air157
Inertisation157
Working with Gloves and Glovebreaks158
Monitoring Gas Concentration159
Display H2O and O2 Concentration159
Glovebox Trend Screen160
Activation and Deactivation of Analysers161
Analyser Operating Hours162
Setting Glovebox Parameters162
Activation / Deactivation of Glovebox Functions164
Glovebox During Circulation164
Glovebox Pressure165
Rough Leakage Detection166
Solvent Vapours in Glovebox Atmosphere166
Glovebox During Regeneration167
Glovebox Purge167
Manually Start and Stop169
Automatic Start and Stop169
Additional Function and Equipment from MBRAUN171
Additional Equipment171
Additional Safety Equipment172
Operating Company's Process Equipment172
O2 and H2O Analysers173
Overview of a O2 and a H2O Analyser173
Safety174
Intended Use174
8A.2.2174
Improper Use MB-OX-SE1174
Improper Use of the Moisture Analyser174
Oxygen Analyser174
Description174
Technical Data175
Installing the Oxygen Analyser175
Maintenance176
Moisture Analyser176
Description176
Technical Data177
Installing the Moisture Analyser177
Maintenance for the H2O Analyser178
Storing an MB-MO-SE1 Analyser182
Mounting an Analyser182
Disassembling or Replacing the Analyser183
Returning Analysers to MBRAUN184
8A.7.1184
Return Service184
8A.7.2184
Returning a Faulty Analyser184
Returning an Analyser for Calibration186
Declaration about Decontamination.pdf187
Freezer189
Overview189
Specifications190
Operation190
Antechamber Operation (Vacuum Antechamber)193
Safe Operation193
Vacuum Pump194
Antechamber Door Operation194
Main Antechamber195
Mini Antechamber196
Manual Loading and Unloading of the Mini Antechamber198
Transferring Material in198
Transferring Material out200
PLC-Controlled Loading and Unloading201
Parameters204
Trend Curve206
Antechamber Cycle Operation206
Loading and Unloading209
PLC-Controlled Door Interlock209
Optional Antechamber Features212
Additional Equipment215
Introduction215
Safety215
Additional Options215
Optional Glovebox Equipment216
Optional Antechamber Equipment218
Customer-Specific Components218
Equipment from Other Manufactures218
Mymbraun App219
Setting up the Mymbraun App219
Prerequisites219
1.2 Preparatory Steps219
1.3 Main Menu of the App219
1.4 Registering220
Functions225
Settings225
2.2 Monitoring226
Information229
Legal Notice229
Account Information229
Attachement229
White Paper_Data Protection.pdf229
Troubleshooting235
Eliminating Faults235
Plc235
Gas Purifier235
Glovebox235
Antechamber237
Stack Light (Optional)238
ACK Warning and Alarm Messages238
Acknowledgement of a Message238
Deletion of a Warning Message239
Definition of Alarm and Warning Messages239
Failure During Regeneration252
Cancellation or Power Failure252
Regeneration of an LMF252
Leak Test252
Maintenance253
Introduction253
Document Inspection and Maintenance253
Spare Parts Kit254
Who May Do What254
Qualification of Maintenance Personnel254
Maintenance Plan Overview255
System in General255
Non-Regenerative LMF255
Regenerative LMF256
Gloves256
Mini Antechamber256
Main Antechamber257
Vacuum Pump258
Gas Purifier258
Glovebox259
Maintenance Contract with MBRAUN260
Analyser Calibration260
Safety E-Check Service260
Safety During Maintenance Work260
Preparations for Inspection and Maintenance Work261
Shut down and De-Energization261
General Advice for Maintenance Work262
Maintenance Works263
Glovebox263
Gloves264
Particle Filter268
Calibrating and Cleaning Analysers269
Antechamber269
Reactor269
Vacuum Pump270
Non-Regenerative LMF (Optional)270
Optional and 3Rd Party Components272
Completing Maintenance272
Returning Components for Service Purposes273
Decommissioning273
Annex274
Declaration about Decontamination.pdf274
Spare Parts277
Introduction277
Gas Purifier277
Rear View278
Box Purge Function (Optional)280
ECO Mode280
Solvent Filter (Optional)281
Glovebox283
Chassis and Lighting283
Gloves and Glove Parts283
Particle Filter286
Analyser286
Antechamber287
Main Antechamber, ∅ 390287
Mini Antechamber Ø 150 MM288
Vacuum Pump288
Oil Sealed Vacuum Pump288
Dry Vacuum Pump289
Touch Panel TP700289
Foot Switch290
3Rd Party Documentation291
List of Attached 3Rd Party Documentation291
Certificates293
Declarations293
Electrical and Wiring Diagram(S)297
Safety297
Basic Rules for Working with Electrical Systems297
Electrical Safety Check297

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