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McQuay AGR 090AS - User Manual

McQuay AGR 090AS
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Installation, Operation and Maintenance Manual
IOMM AGR
Group: Chiller
Part Number: 074641101
Effective: June 1998
Supersedes: IOM 690
690None
© 1997 McQuay International
Air-Cooled Reciprocating Chiller
AGR 055AS through 100AS
60 Hertz, English and Metric
Global Chiller Line

Other manuals for McQuay AGR 090AS

Questions and Answers

  • D
    Daniel MoralesAug 16, 2025
    What to do if the McQuay Chiller compressor will not run?
    • M
      Margaret RussellAug 16, 2025
      If the McQuay Chiller's compressor won't run, several issues could be the cause. First, check if the main switch or circuit breakers are open and close the switch. Also, check for blown fuses, shorts, or grounds in the electrical circuits and motor windings. If thermal overloads have tripped, give the unit a close inspection when restarting. Other potential causes include a defective contactor or coil (repair or replace), system shutdown by safety devices (determine the cause and correct it before resetting), a liquid line solenoid that won't open (repair or replace), motor electrical trouble (check for opens, shorts, or burnout), or loose wiring (check and tighten all wire junctions). If no cooling is required, wait for the load.
  • J
    jamesdavisAug 19, 2025
    Why is the discharge pressure high in my McQuay AGR 090AS Chiller?
    • J
      Jennifer VelezAug 19, 2025
      High discharge pressure in your McQuay Chiller can stem from several causes. Start by cleaning dirty condenser coils. Ensure the fan is operating correctly by checking the fan motor, contactor, contactor coil, and fan pressure switch, repairing or replacing any defective parts. Verify ambient conditions against design specifications. If the return water temperature is too high, try disabling a compressor on each. An overcharge of refrigerant or the presence of non-condensables can also cause this issue; remove the excess charge or non-condensables accordingly. Lastly, check if the discharge valve is partially closed and back seat the valve.
  • J
    John PowellAug 22, 2025
    What to do if McQuay Chiller compressor overloads or circuit breakers open?
    • J
      Jessica JonesAug 22, 2025
      If your McQuay Chiller experiences compressor overloads or open circuit breakers, several factors could be at play. Begin by checking the incoming line voltage and report any issues to your electrical supplier. High compressor amps could be the cause, so determine the underlying reason and correct it. Ensure all power wiring connections are tight. High condenser pressures could also trigger this issue; refer to the troubleshooting steps for high condenser pressure. Finally, check for single phasing and replace fuses or breakers as needed.
  • M
    Matthew HendersonAug 26, 2025
    Why is the suction pressure low in my McQuay Chiller?
    • S
      Stacey EvansAug 26, 2025
      Low suction pressure in your McQuay Chiller can be caused by several factors: * A low refrigerant charge (add refrigerant). * A defective expansion valve (check operation, repair or replace). * A dirty filter drier (replace cores). * Reduced water flow (increase water to design GPM). * A hot gas bypass valve not set properly (set valve for a higher pressure). * A liquid line solenoid valve not opening (repair or replace). * A defective UNT controller (check water sensor, set point dial, control band dial; calibrate, repair, or replace). * Gasket failure in evap head ring (replace gasket).
  • W
    Wendy Chan DVMAug 28, 2025
    What causes low discharge pressure in a McQuay Chiller?
    • M
      michaeldonovanAug 28, 2025
      Low discharge pressure in a McQuay Chiller can occur due to several reasons. The fan contactor might have failed in the closed position, requiring repair or replacement. A defective fan pressure switch should be replaced. Low ambient temperatures can also cause this; consider installing a SpeedTrol Kit. Other potential causes include a low refrigerant charge (add refrigerant), reduced chilled water flow (check flow and correct), or the system operating on hot gas bypass with no load (adjust hot gas bypass to maintain a higher evaporator pressure).
  • P
    patricia53Aug 31, 2025
    What causes high suction pressure in a McQuay AGR 090AS Chiller?
    • C
      Charles HunterAug 31, 2025
      High suction pressure in a McQuay Chiller can be attributed to a few key issues. An excessive load, indicated by high return water temperature, can be a cause; check water flow and reduce the load. The controller might not be staging up correctly, so check the UNT controller and replace it if defective. Reduced compressor capacity could also be the culprit, necessitating compressor replacement. High condenser pressure can also be associated with this issue; investigate the causes of high condenser pressure.
  • S
    Stephanie SmithSep 3, 2025
    Why does the freeze protection trip on my McQuay Chiller?
    • R
      Robert WardSep 4, 2025
      Freeze protection trips in your McQuay Chiller can be triggered by several issues. Defective pressure transducers may be the cause; compare their output to actual refrigerant pressures. Check for low water flow (correct water GPM) or low/erratic water flow (check pump operation, water strainer, and air handler control valves). The controller stage timing might be off (check and reset as necessary). A defective TXV (check, repair, or replace), an improperly set hot gas bypass (set the hot gas bypass), or low ambient operation (install SpeedTrol, wind baffles) can also cause freeze protection trips.
  • C
    craig80Sep 6, 2025
    What causes erratic loading and unloading in a McQuay AGR 090AS Chiller?
    • C
      Crystal JonesSep 6, 2025
      Erratic loading and unloading in your McQuay Chiller can stem from several causes. The chilled water flow might be erratic; check for the reasons and correct them. An erratic system load could also be the issue; check the water flow control valve operation. A bad water sensor should be replaced. The reset function calibration may be off and needs recalibration. Lastly, a defective UNT controller should be replaced.
  • L
    lisa49Sep 9, 2025
    What causes compressor oil loss in my McQuay AGR 090AS Chiller?
    • J
      Jack MelendezSep 9, 2025
      Compressor oil loss in your McQuay Chiller can be due to excessive refrigerant flood back (check TXV, repair or replace), a defective crankcase heater (replace heater), a low refrigerant charge (add refrigerant), or an improperly set hot gas bypass (increase hot gas flow).
  • E
    Eddie RodriguezSep 12, 2025
    What causes the compressor internal motor switch to open in a McQuay AGR 090AS?
    • D
      djohnsonSep 12, 2025
      If the compressor internal motor switch opens in your McQuay Chiller, it could be due to high compressor amps (refer to troubleshooting for high compressor amps) or a damaged motor winding (check motor winding resistance; replace if defective).

Summary

Introduction

General Description

Overview of the chiller's components and features.

Inspection

Checks to perform upon unit arrival and before operation.

Installation

Handling

Safe methods for moving and lifting the unit.

Location

Site selection and foundation requirements for outdoor units.

Clearances

Ensuring adequate airflow and service access around the unit.

Vibration Isolators

Water Piping

Flow Switch

Safety device to ensure water flow.

Refrigerant Charge

Information on refrigerant quantity and handling.

Glycol Solutions

Evaporator Water Flow and Pressure Drop

Electrical Data

Field Wiring

Requirements for connecting external power.

AGR Unit Start-Up

Pre start-up

Initial checks before powering the unit.

Electrical Check Out

Verifying electrical connections and voltages.

Start-Up

Shutdown

Temporary

Steps for short-term operational stoppages.

Extended

Procedures for long-term unit deactivation.

AGR Unit Operation

Sequence of Operation

How the chiller stages cooling.

Standard Controller Setpoints

Default operational parameters for the controller.

Hot Gas Bypass (Optional)

Filter Driers

System Adjustment

Refrigerant Charging

Procedure for adding refrigerant to the system.

Superheat and Subcooling

Key parameters for optimal performance.

UNT Controller Operation

General Description

Overview of the Global UNT controller.

Sensors and Transducers

Types and connections for system monitoring.

Control Wiring

Low voltage wiring for controller connections.

Unit Set Points and Calibration

Analog input signals

Description of sensor inputs to the controller.

Digital input signals

Description of device inputs to the controller.

Controller Inputs;Outputs

Analog Inputs

Detailed list of analog input points.

Digital Inputs

Detailed list of digital input points.

Reset Options

Outside Air Reset

Return Water Reset

Additional Global UNT Controller Features

Soft Start

Managing startup power consumption.

Compressor Staging

How compressors are activated based on load.

Pumpdown Control

Safety Systems

Circuit Alarm Conditions

Alarms specific to one refrigerant circuit.

System Alarm Conditions

Alarms affecting the entire unit.

ZONE TERMINAL (optional)

MicroTech Controller Installation and Operation

General Description

Overview of the MicroTech controller.

Sensors and transducers

Types and connections for MicroTech controller.

Start-Up and Shutdown

Powering the MicroTech Controller

Initial power-up sequence for MicroTech.

Keypad; Display

MicroTech Menu Structure

Password Information

Securing access to controller settings.

Keypad Key Functions

Category Group

Navigating through menu categories.

Menu Group

Navigating between different menus.

Item Group

Navigating through menu items.

Action Group

Performing adjustments or clearing alarms.

Menu Descriptions

Status Menus

Displaying unit operating information.

Control Menus

Setting operational parameters.

Alarm Menus

Displaying current and past alarm conditions.

Trouble Analysis for the AGR MicroTech Controller

Microprocessor Control Board

Description of the main controller board.

Troubleshooting Power Problems

Diagnosing power supply issues for the controller.

Troubleshooting the Keypad;Display Interface

Troubleshooting Output Boards

Unit Maintenance

General

Routine service checks and logs.

Preventative Maintenance Schedule

Recommended maintenance intervals.

Unit Service

Filter-Driers

Maintenance and replacement of filter driers.

Refrigerant Charging

AGR Troubleshooting Chart

McQuay AGR 090AS Specifications

General IconGeneral
BrandMcQuay
ModelAGR 090AS
CategoryChiller
LanguageEnglish

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