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McQuay ALZ “B” User Manual

McQuay ALZ “B”
16 pages
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Air cooled water chillers
Air cooled motocondensing unit
ALZ “B” 011.1 ÷ 038.2
ALP “B” 011.1 ÷ 038.2
Cooling capacity from 40 to 145 kW
50Hz Refrigerant: HFC 407C
Scroll Compressors
Installation and maintenance manual
304 C 02/06 D
Date: June 2002
Supersedes: 304 C- 02/01 C
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McQuay ALZ “B” Specifications

General IconGeneral
BrandMcQuay
ModelALZ “B”
CategoryChiller
LanguageEnglish

Summary

Introduction

Purpose of the Manual

Explains the manual's role for installers and operators.

Equipment Inspection

Details checking the shipment, damage, and serial plate upon receipt.

McQuay Italia Responsibilities

Outlines McQuay Italia's disclaimer for injuries and damages.

Servicing and Maintenance Requirements

Specifies that maintenance must be done by trained personnel.

Unit Characteristics

Introduces the ALZ/ALP units with scroll compressors and electronic control.

Electrical Data ALZ/ALP "B"

Unit Size and Electrical Parameters

Contains electrical data like voltage, current, and power for different unit sizes.

Operating Limits

Lists operational limits for entering/leaving water and ambient temperatures.

Altitude Correction Factors

Provides factors to adjust cooling capacity based on altitude.

Glycol and Low Ambient Temperature Correction Factors

Lists correction factors for glycol concentration and low ambient temps.

Low Temperature Operation Performance Factors

Provides performance correction factors for low temperatures with ethylene glycol.

Fouling Factor Correction

Details fouling factors and corresponding cooling capacity correction factors.

Physical Data ALZ "B" HFC 407C Units

Unit Size and Physical Specifications

Lists physical data like capacity, power, dimensions, and weights for unit sizes.

Compressor and Heat Exchange Data

Details compressor specifications, oil charge, refrigerant, and heat exchanger volume.

Condenser Fan and Dimensions

Provides information on condenser fans, motor power, and unit dimensions.

Safety Measures

General Safety Precautions

Lists essential safety rules for handling and operating the unit.

Installation and Location Considerations

Covers installation warnings, transport, handling, and location/ventilation requirements.

Space Requirements

Minimum Clearance Guidelines

Details minimum distances for condenser coil ventilation and inspection.

Acoustic Protection Measures

Mentions meeting noise regulations and ensuring insulation for special requirements.

Water Piping Recommendations

Recommends shut-off valves, indicators, strainers, and leak checks for water piping.

Freeze Protection

Frost Prevention Measures

Advises on measures to prevent frost damage to heat exchangers and piping.

Microprocessor ALZ 011.1 ÷ 020.1

Main Control Functions

Lists the primary control functions of the microprocessor.

Controlled Devices

Enumerates devices managed by the microprocessor.

User Interface Display

Describes the 3-digit display and its readings.

Unit Status Indicators (LEDs)

Explains the meaning of LEDs indicating unit status.

Alarms and Signalling

Details how the controller signals alarm conditions.

Alarm Table

Alarm Codes and Types

Lists display codes, types, and reset methods for various alarms.

Electrical Features

Power Supply Specifications

Details voltage supply range and power absorption.

Power Driving and Connectors

Specifies current ratings for power connectors and relays.

Microprocessor ALZ 022.2 ÷ 038.2

Controller Architecture

Describes the microprocessor controller's integrated systems and expansion capabilities.

Main Board (Single Tandem)

Main Board Connections

Identifies connection areas on the main board for power, probes, and digital inputs.

Additional Board Areas

Highlights areas for serial interface, key connection, and pin-strip settings.

Second Tandem Board

Second Tandem Board Connections

Details connection areas for analog inputs, digital inputs, and outputs for the second circuit.

User Interface (Terminal)

Terminal Status Indicators

Explains the 5 LED indicators on the terminal display for unit status.

Display Readings

Describes the 3-digit display and its decimal point behavior.

LED Indicators

LED Status Definitions

Defines the meaning of LEDs for compressor and unit status.

Alarms and Messages

Alarm Notification Actions

Lists actions taken when an alarm condition is detected.

Alarm Reset and Recovery

Describes how the unit restores normal operation after alarms are cleared.

Alarm Table

Alarm Types and Messages

Lists alarm types, detection methods, and display messages.

Technical Specifications

Power Supply and Consumption

Specifies power supply range and minimum absorbed power.

Operating Environment

Details operating temperature, humidity, and index of protection.

Microprocessor Parameter Settings

Setting Direct Parameters

Explains how to set and display direct parameters like cooling set-point.

Setting User Parameters

Describes how to access and modify protected user parameters with a password.

Setting Factory-Set Parameters

Details how to access and modify protected factory configuration parameters.

Button Functions for Control

Explains how to mute buzzer, reset alarms, and force defrosting.

Stand-by and Timer Reset

Describes unit stand-by mode and how to reset operating hour timers.

Key and EEPROM Operations

Explains copying data between unit EEPROM and hardware key.

Setting Default Parameters

Describes how to set default parameters at startup.

Button Function Summary

Button Operation Summary

Summarizes the function of SEL, PRG, and other button combinations.

Start-up and Shut-down

Pre start-up Checks

Lists essential checks before starting the unit, including electrical and piping.

Start-up Procedure

Outlines the step-by-step process for starting the unit by specialized personnel.

Emergency Stop Procedure

Explains how to use the emergency stop and restart the unit.

Unit Dimensions

Unit Dimensional Drawings

Shows overall unit dimensions and key measurements.

Fans Arrangement

Illustrates the fan configurations for different model series.

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