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McQuay AWS

McQuay AWS
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Operating Manual
KOMAC00607-09EN
Date: July 2009
Supercedes: None
Control Panel
Air-Cooled Screw Chillers
AWS
50 Hertz
R-134a
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McQuay AWS Specifications

General IconGeneral
TypeAir-Cooled Scroll Chiller
BrandMcQuay
RefrigerantR-410A
Compressor TypeScroll
Frequency60 Hz
Capacity20 to 130 tons

Summary

Control Panel

Control Panel Layout

Details the physical arrangement of components on the control panel.

Introduction

Hazard Identification Information

Provides critical safety warnings including danger, warning, and caution statements.

Operating Limits

Controller Features

General Description

Power Panel Layout

Illustrates the components and layout of the unit's power panel.

Economizer Components

Controller Description

Hardware Structure

Details the physical composition of the MicroTech III control system, including modules.

System Architecture

Sequence of Operation

Controller Operation

MicroTech III InputsOutputs

Lists and defines all analog and digital inputs and outputs for the unit controller.

Extension IO Modules

Details I/O configurations for various extension modules like compressor, EXV, and fan.

Setpoints

Setpoint Configuration & Ranges

Covers setpoint values, ranges, auto adjustments, and dynamic defaults.

Unit Functions

Unit Enablement & Mode Selection

Covers unit enablement, operational modes, and control states.

Unit Status & Pump Control

Defines unit operational states, displayed statuses, and evaporator pump control.

Unit Capacity Control

Compressor Staging & Control

Explains compressor staging, capacity control, and ice mode operation.

Capacity Overrides & Limits

Details how limits affect capacity and the soft load function for demand management.

Circuit Functions

Circuit Control Logic & StartupStopping

Outlines circuit availability, starting conditions, and normal shutdown procedures.

Compressor Control

Capacity Control & Overrides

Details compressor capacity adjustment, manual control, and operational limits.

Condenser Fan Control

Fan Staging Logic

Describes the process of staging condenser fans based on temperature.

EXV Control

EXV Operation Modes

Covers preopen, startup, normal, and manual operation of the EXV.

Alarms and Events

Alarm Management & Logging

Covers signaling, clearing, and logging of alarms and events.

Common Alarms & Faults

Lists and explains critical alarms like flow loss, freeze protection, pressure, and sensor faults.

Using the Controller

Controller Navigation & Passwords

Explains how to navigate menus, manage passwords, and edit settings.

Optional Remote User Interface

Technical Specifications

Interface & Environmental Specs

Details the specifications for the unit's communication interface and operating environment.

Start-up and Shutdown

Startup & Shutdown Procedures

Covers seasonal and temporary startup/shutdown steps, including safety precautions.

Field Wiring Diagram

System Maintenance

Routine Maintenance Tasks

Details general checks, compressor care, lubrication, and component maintenance.

Preventative Maintenance Schedule

Appendix

Definitions

Glossary of technical terms and acronyms used in the manual.

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