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McQuay PFS 155C User Manual

McQuay PFS 155C
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4 PFS 155C - 315C OM 135
Alarm
The alarm light on the MicroTech control panel will be illuminated when any alarm condition exists.
Unless the alarm condition affects both compressors, the remaining compressor will operate as
required. Refer to the control section of this manual for additional information.
Start-up
If none of the above “off” conditions are true, the MicroTech controller will initiate a start sequence
and energize the chilled water pump output relay. If flow is not proven within 15 seconds, the alarm
output will be turned on and the keypad display will be No Evap Flow. When evap flow is confirmed,
the controller will sample the chilled water temperature and compare it against the Leaving Chilled
Water Setpoint and the Start-up Delta Temperature, which have been programmed into the controller’s
memory. If the leaving chilled water temperature is above the Leaving Chilled Water Setpoint plus the
adjustable Start-up Delta Temperature (which is defined outside of the control band), the controller
will then start the condenser pump. The same time and alarm conditions exist for the condenser flow.
The compressor with the lowest number of starts will be the lead compressor. The controller will open
the electronic expansion valves to regulate the pressure difference between the evaporator and the
condenser by pulling the evaporator pressure low once the compressor starts. The controller will start
the lead compressor and energize the compressor suction injection and motor cooling solenoid valves.
Liquid injection is energized through the auxiliary starter contacts. The lead compressor will increase
capacity by staging up according to the chilled water leaving evap setpoint. The lead compressor will
stage to 100% capacity before starting the lag compressor. If additional cooling capacity is required,
the controller will energize the lag compressor and stage it up according to setpoint. The compressors
capacity control solenoids will automatically be controlled as required to meet the cooling needs of
the system.
The electronic expansion valves are operated by the MicroTech controller through adaptive control
strategies (use of different system temperatures and pressures) to maintain desired refrigerant control
to the evaporator at all conditions.
Condenser Control
The condenser pump will be started in conjunction with the above logic to provide condenser water
flow. The minimum entering condenser water temperature for full load air conditioning duty shall be
65°F with nominal cooling tower water flow of 3 GPM. When condenser water temperatures are lower
and or chiller load is less than 100%, the condenser water flow or entering condenser water
temperature must be controlled to maintain satisfactory operating refrigerant pressures. The
MicroTech controller can control condenser water entering temperature by a condenser water bypass
valve based upon entering condenser water temperature. It can also control condenser water flow by
a flow control valve based upon condenser pressure. When using a flow control valve, a minimum
water flow through the condenser must be maintained. This minimum water flow is based upon
system conditions and can vary with each installation.
Shutdown
As the system chilled water requirements lessen, the compressors will be unloaded. As the system
load continues to drop, the lag compressor (compressor with the most run hours) will be stopped. A
continuing load reduction will start the hot gas option or the chiller can shut down on the shut down
delta setpoint below the control band.
Hot gas control will allow the unit to maintain minimum operating parameters if proper condenser
control is available. This type of control is standard and selectable from the keypad. If hot gas
control is not selected, the unit will shut down on the shut down delta setpoint. This feature can be
used to minimize chiller run time under light load conditions.
The condenser water pump will be stopped upon chiller shutdown and the chilled water pump output
relay will remain energized until the time schedule’s “on” time expires, the remote stop switch is
opened, the system switch is moved to the stop position, or a separate communications panel such as
the Chiller System Controller or an Open Protocol interface disables the chiller.

Questions and Answers:

McQuay PFS 155C Specifications

General IconGeneral
BrandMcQuay
ModelPFS 155C
CategoryChiller
LanguageEnglish

Summary

Unit Layout and Principles of Operation

Control Center

MicroTech control panel with microprocessor, monitoring, and control functions.

Sequence of Operation

Describes the typical operation sequence for McQuay models PFSXXXC screw water chillers.

Alarm

Explains the alarm light and how it indicates fault conditions on the control panel.

Start-up

Outlines the sequence and conditions for initiating chiller operation.

Shutdown

Details the process and conditions for stopping chiller operation.

Start-up and Shutdown Procedures

Pre Start-up

Step-by-step guide for checks and preparations before unit startup.

Start-up

Procedures for initiating the chiller's operational sequence.

Temporary Shutdown

Procedures for brief interruptions in chiller operation.

Extended Shutdown

Procedures for longer periods of inactivity.

System Maintenance

General

General checks for sightglasses, pressures, and refrigerant status.

Lubrication System

Information about the chiller's lubrication system.

Compressor Maintenance

Details on maintaining the compressor, including vibration checks.

Electrical Terminals

Instructions for checking and tightening electrical terminals.

Refrigerant Sightglass

Guidance on observing and interpreting refrigerant sightglasses.

Lead-Lag

Explanation of how compressors alternate lead-lag operation.

Crankcase Heaters

Function and pre-start requirements for crankcase heaters.

Service

Compressor Solenoids

Describes the solenoids controlling compressor capacity and their status.

Filter-Dryers

Guidelines for changing filter-dryers based on pressure drop or moisture.

Pump-down

Procedures for pumping down the unit before servicing.

Electronic Expansion Valve

Details on the function and maintenance of the electronic expansion valve.

Refrigerant Charging

Recommendations for charging refrigerant, sensitivity to under/overcharging.

Safety Controls

Covers Liquid Presence Sensor, High Condenser Pressure Control, Mechanical High Pressure Safety Control, Compressor Motor Protection.

Phase/Voltage Monitor

Protection against electrical issues like phase loss or reversal.

Controls, Settings, and Functions

200 Series MicroTech Control Panel

Overview of the MicroTech control panel, its functions, and features.

Control Panel Layout

Diagram showing the major component locations on the control panel.

Microprocessor Control Board (MCB1)

Description of the MCB1, its role in monitoring and control.

Status LED's

Explains the function of the status LEDs on the model 280 controller.

Input/Output Boards

Description of the Digital Output Board and ADI Board.

Analog and Signal Boards

Description of AOX Board and Signal Converter Board.

Guardistor Board and Transformers

Covers Guardistor Board monitoring and Power Transformers.

Keypad / Display Operation

Explains how to navigate and use the keypad and display.

Keypad Navigation and Actions

Describes keys for Status, Control, Alarm, Switch functions.

Menu Navigation and Setpoint Changes

Details on navigating menus and changing setpoints.

Password and Display Settings

Covers password entry, quick access, and display format.

MicroTech Menu Reference

Menu 1, Unit Status

Displays current operating conditions and status of the unit.

Menu 2, Comp#1 Status

Shows status, amps, hours, and temperatures for Compressor 1.

Menu 3, Comp#2 Status

Shows status, amps, hours, and temperatures for Compressor 2.

Menu 4, Water Temps/Flow

Displays water temperatures and flow rates for evaporator and condenser.

Menu 5, Refrig Temps/Press

Shows refrigerant temperatures and pressures for system monitoring.

Menu 6, Tower Status

Displays current status of cooling tower operation.

Control Menu Descriptions

Menu 7, Control Mode

Allows selection of operational modes like Manual Off, Automatic, Manual Enable, Service Testing.

Menu 8, Lvg Evap Spts

Configuration of leaving evaporator setpoint sources and reset options.

Menu 9, Stage Limiting

Settings for demand limiting, signal inputs, and soft loading.

Menu 10, Set Time/Date

Allows setting the current time and date for the system.

Menu 11, Schedule

Configuration of daily schedules, overrides, and network schedules.

Menu 12, Holiday Date

Entry of holiday dates to modify the operating schedule.

Menu 13, Timers

Configuration of various timers like Start-Start, Evap Recirc, Stop-Start.

Menu 14, Cooling Tower

Settings for cooling tower control, stages, and differentials.

Menu 15, Clg Tower Valve

Configuration of cooling tower valve control, setpoints, and limits.

Menu 16, Alarm Setpoints

Configuration of alarm setpoints for pressure and temperature.

Menu 17, Setpoint Options

Options for EXV, timers, hot gas bypass, and pumpdown settings.

Alarm Menus Description

Menu 20, Comp 1 CurrAlarm

Displays current alarms for Compressor 1.

Menu 21, Comp2 CurrAlarm

Displays current alarms for Compressor 2.

Menu 22, Comp1 Alarm Log

Logs historical alarm data for Compressor 1.

Menu 23, Comp2 Alarm Log

Logs historical alarm data for Compressor 2.

Menu 24, Message Board

Displays system messages.

Troubleshooting Chart

Compressor Problems

Lists causes and corrective steps for compressor issues.

Pressure Problems

Lists causes and corrective steps for pressure-related issues.

Maintenance Schedules

COMPRESSOR

Maintenance schedule for the compressor, including performance, motor, and lubrication.

CONTROLS

Maintenance schedule for operating and protective controls.

WATER-COOLED CONDENSER

Maintenance schedule for the water-cooled condenser.

EVAPORATOR

Maintenance schedule for the evaporator.

EXPANSION VALVES

Maintenance schedule for expansion valves.

COMPRESSOR - CHILLER UNIT

Maintenance for the compressor-chiller unit, including leak tests.

STARTERS

Maintenance schedule for starters, including contactors and connections.

OPTIONAL CONTROLS

Maintenance schedule for optional controls.

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