Mercury 496 MAG Bravo User Manual (English)

Questions and Answers:

P
Patricia CastroAug 19, 2025
What to do if the starter motor of my Mercury 496 MAG Bravo won't crank?
- X
  xgutierrezAug 19, 2025
  If the starter motor of your Mercury Engine won't crank or cranks slowly, here are a few things to check: * Ensure the battery switch is turned on. * Make sure the remote control is in the neutral position. * Check for open circuit breakers or blown fuses and reset or replace them. * Inspect all electrical connections and wires, especially battery cables, for looseness, dirt, or damage; clean and tighten any faulty connections. * Test the battery and replace it if it's bad.
B
blairkristenAug 21, 2025
Why my Mercury 496 MAG Bravo Engine will not start?
- R
  rkaiserAug 21, 2025
  If your Mercury Engine will not start or is hard to start, consider the following: * Ensure you are following the correct starting procedure. * Check that the fuel tank is not empty and the fuel shutoff valve is open. * If the engine is flooded, wait at least 5 minutes before attempting to start it again. * Inspect the ignition system, fuel filters, and fuel for any faults, clogs, or contamination; replace filters and use fresh fuel if necessary. * Check for any kinks or clogs in the fuel line or tank vent line; replace or clear lines as needed. * Also, verify wire connections and ensure the Lanyard Stop Switch is not activated.
M
Michelle SolisAug 23, 2025
How to fix a Mercury 496 MAG Bravo that runs rough?
- B
  Bradley ShannonAug 23, 2025
  If your Mercury Engine runs rough, misses, or backfires, the following could be the cause: * The idle speed may be too low. * There may be a faulty ignition system component. * The fuel filters may be clogged. * The fuel may be stale or contaminated; if contaminated, drain the tank and fill it with fresh fuel. * The fuel line or fuel tank vent line may be kinked or clogged; replace kinked lines or blow out lines with compressed air to remove obstructions. * The flame arrestor may be plugged with foreign material; clean the flame arrestor. It is also possible that there is an EFI System fault.
N
Nicole LynchAug 26, 2025
Why is my Mercury 496 MAG Bravo Engine having poor performance?
- V
  Victor VargasAug 26, 2025
  If you are experiencing poor performance with your Mercury Engine, consider these potential causes: * The throttle may not be fully open; inspect the throttle cable and linkages for proper operation. * The propeller may be damaged or improper; replace the propeller. * There may be excessive bilge water; drain and check for the cause of entry. * The boat may be overloaded or the load improperly distributed; reduce or redistribute the load. * The boat bottom may be fouled or damaged; clean or repair as necessary. * The flame arrestor may be dirty; clean the flame arrestor. It is also possible that there is an EFI System fault.
C
Chris RobertsonAug 30, 2025
What to do if the Mercury 496 MAG Bravo Engine battery will not charge?
- S
  Sandra KaufmanAug 30, 2025
  If your Mercury Engine's battery isn't charging, try these steps: * Turn off any non-essential accessories to reduce the current draw. * Check all electrical connections and wires, especially the battery cables, for looseness, dirt, or damage. Clean and tighten any faulty connections and repair or replace damaged wiring. * Inspect the alternator drive belt for looseness or poor condition; replace or adjust as needed. * Test the battery to determine its condition.
R
Ryan GutierrezSep 2, 2025
Why is the steering wheel hard to turn on my Mercury 496 MAG Bravo Engine?
- E
  Elizabeth MorrisonSep 2, 2025
  If the steering wheel of your Mercury Engine turns hard or jerky, here are some things to investigate: * Check the power steering pump fluid level and refill the system if it's low. * Inspect the drive belt for looseness or poor condition; replace or adjust as necessary. * Lubricate the steering components if there is insufficient lubrication. * Check all steering parts and fasteners; if any are loose or missing, seek assistance from an Authorized Mercury MerCruiser Dealer immediately. * If the power steering fluid is contaminated, drain and replace it.
H
Hannah HolmesSep 4, 2025
How to fix a Mercury Engine remote control that operates hard?
- A
  Angela WoodSep 4, 2025
  If the remote control on your Mercury Engine operates hard, binds, has excessive free-play, or makes unusual sounds, consider the following: * Lubricate the shift and throttle linkage fasteners if there is insufficient lubrication. * Check all throttle linkages. If any are loose or missing, see an Authorized Mercury MerCruiser Dealer immediately. * Remove any obstruction in the shift or throttle linkages. * Straighten the shift or throttle cable if it is kinked, or have a dealer replace the cable if it is damaged beyond repair.
J
James CarterSep 6, 2025
What causes the power trim to not operate on a Mercury Engine?
- D
  David DoughertySep 6, 2025
  If the power trim on your Mercury Engine does not operate and the motor doesn’t run, check the following: * Replace the fuse if it is blown. * Check all associated electrical connections and wires (especially battery cables). Clean and tighten faulty connections. Repair or replace wiring.
P
Pamela ChaseSep 8, 2025
What to do if power trim motor runs, but the drive unit does not move on Mercury 496 MAG Bravo?
- B
  Bruce NguyenSep 8, 2025
  If the power trim on your Mercury Engine does not operate but the motor runs, check the following: * Fill the pump with oil if the trim pump oil level is low. * Check for any obstruction if the drive unit is binding in the gimbal ring.
A
Anna SteeleSep 12, 2025
Why won't my Mercury 496 MAG Bravo RPM rise above 2000?
- R
  reyesjustinSep 12, 2025
  If the engine RPM of your Mercury Engine decreases and will not rise above 2000 RPM, it could be due to Guardian Mode. It is suggested to have an Authorized Mercury MerCruiser Dealer check trouble codes to determine the fault.

Mercury 496 MAG Bravo Specifications

General

Engine Type	V8
Alternator Output (A)	65 A
Displacement	496 cu in (8.1L)
Torque	450 lb-ft
Fuel System	Multi-Port Fuel Injection
Exhaust System	Through Prop
Drive Compatibility	Bravo One, Bravo Two, Bravo Three
Gear Ratio	1.5:1
Warranty (years)	3

Summary

Identification Record

SERIAL NUMBERS

Record and identify key serial numbers for your engine and components.

Welcome!

Warranty Message

Information regarding the limited warranty provided with the product.

Warranty Information

Owner Warranty Registration

Steps for registering your product to activate warranty coverage.

International Owner Registration

Warranty registration process for owners outside the US and Canada.

Warranty Policies

Details on what is covered, duration, and terms of the limited warranty.

Transferable Warranty

Information on transferring the product warranty to a new owner.

Mercury Product Protection Plan

Details on an optional extended warranty plan for mechanical breakdowns.

General Information

Lanyard Stop Switch

Explanation of the function and importance of the lanyard stop switch.

Exhaust Emissions

Information on carbon monoxide poisoning risks and ventilation.

Safe Boating Suggestions

Guidelines for safe operation, including rules, checks, and passenger safety.

Protecting People In The Water

Safety precautions when people are in the water near the boat.

Conditions Affecting Operation

Weight Distribution (Passengers And Gear) Inside The Boat

How weight placement affects boat performance and stability.

Propeller Selection

Guidance on choosing the correct propeller for optimal engine performance.

How Elevation And Climate Affect Performance

Impact of environmental factors on engine power and boat speed.

Important Information

Operation And Maintenance

Owner responsibilities for safe operation and routine maintenance.

Freezing Temperature Operation

Precautions to prevent freezing damage, not covered by warranty.

Attention Required After Submersion

Steps to take if the power package is submerged.

20-Hour Break-In Period

Critical guidelines for the engine's initial break-in period for optimal performance.

Operation

Instrumentation

Explanation of various gauges and their functions on the boat.

Audio Warning System

How the audio warning system alerts the operator to potential issues.

Electrical System Overload Protection

Information on fuses and circuit breakers for electrical system protection.

Power Trim

How to use the power trim system for optimal boat angle and operation.

Starting, Shifting And Stopping

Procedures for safely starting, shifting, and stopping the engine.

Engine Guardian

How the Engine Guardian system protects the engine from damage.

Specifications

Fuel Recommendations

Guidance on using the correct type and octane of gasoline for the engine.

Engine Specifications

Key technical specifications for the 496 MAG HO and 496 MAG engines.

Maintenance

Fluid Capacities

Table listing oil and coolant capacities for engine and sterndrive.

Routine Maintenance

Schedule of essential maintenance tasks to be performed regularly.

Scheduled Maintenance

Detailed maintenance schedule based on time or operating hours.

Checking Fluid Levels

Procedures for checking engine oil, power steering fluid, and coolant.

Changing Fluids

Step-by-step guide for changing crankcase oil and filter.

Lubrication

Guidance on lubricating steering, shift, and throttle systems.

Propellers

Instructions for removing, installing, and maintaining propellers.

Corrosion And Corrosion Protection

Methods and components for preventing corrosion on the power package.

Cold Weather And Extended Storage

Procedures for preparing the power package for storage during cold weather.

Draining Instructions

How to properly drain the cooling system to prevent freeze damage.

Flushing Cooling System

Steps for flushing the cooling system to remove salt and debris.

Power Package Recommissioning

Steps to prepare the power package for use after storage.

Troubleshooting

Starter Motor Will Not Crank Engine, Or Cranks Slow

Common causes and remedies for starter motor issues.

Engine Will Not Start, Or Is Hard To Start

Troubleshooting steps for engines that won't start or are difficult to start.

Poor Performance

Identifying and fixing causes of reduced engine or boat performance.

Excessive Engine Temperature

Troubleshooting high engine temperatures and potential causes.

Owner Service Assistance

Local Repair Service

Guidance on seeking service from authorized local dealers.

Parts And Accessories Inquiries

How to inquire about and order genuine Mercury parts and accessories.

Resolving A Problem

Mercury Marine Service Offices

Ordering Literature

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Mercury 496 MAG Bravo User Manual

Table of Contents

Questions and Answers:

Mercury 496 MAG Bravo Specifications

Summary

Identification Record

SERIAL NUMBERS

Welcome!

Warranty Message

Warranty Information

Owner Warranty Registration

International Owner Registration

Warranty Policies

Transferable Warranty

Mercury Product Protection Plan

General Information

Lanyard Stop Switch

Exhaust Emissions

Safe Boating Suggestions

Protecting People In The Water

Conditions Affecting Operation

Weight Distribution (Passengers And Gear) Inside The Boat

Propeller Selection

How Elevation And Climate Affect Performance

Important Information

Operation And Maintenance

Freezing Temperature Operation

Attention Required After Submersion

20-Hour Break-In Period

Operation

Instrumentation

Audio Warning System

Electrical System Overload Protection

Power Trim

Starting, Shifting And Stopping

Engine Guardian

Specifications

Fuel Recommendations

Engine Specifications

Maintenance

Fluid Capacities

Routine Maintenance

Scheduled Maintenance

Checking Fluid Levels

Changing Fluids

Lubrication

Propellers

Corrosion And Corrosion Protection

Cold Weather And Extended Storage

Draining Instructions

Flushing Cooling System

Power Package Recommissioning

Troubleshooting

Starter Motor Will Not Crank Engine, Or Cranks Slow

Engine Will Not Start, Or Is Hard To Start

Poor Performance

Excessive Engine Temperature

Owner Service Assistance

Local Repair Service

Parts And Accessories Inquiries

Resolving A Problem

Mercury Marine Service Offices

Ordering Literature

Related product manuals