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Mercury 4.3 TKS series

Mercury 4.3 TKS series
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www.mercurymarine.com.au
41-71 Bessemer Drive
Dandenong South, Victoria 3175 Australia
www.mercurymarine.com
P.O. Box 1939
Fond du Lac, WI 54936-1939 USA
www.brunswick-marine.com
Parc Industriel de Petit-Rechain
B-4800 Verviers, Belgium
© Mercury Marine. All rights reserved.
Printed in U.S.A.
90-8M0113857 NOVEMBER 2015
4.3 TKS Models
(
Non-ECT
)
OPERATION &
MAINTENANCE
MANUAL

Table of Contents

Questions and Answers:

Mercury 4.3 TKS series Specifications

General IconGeneral
Engine Type4-Stroke
Recommended Fuel87 Octane
Ignition SystemCDI
Fuel TypeGasoline
Gear ShiftF-N

Summary

Section 1 - Getting to Know Your Power Package

Identification

Locating and understanding serial number decals and stamps on the power package.

Lanyard Stop Switch

Function and operation of the safety lanyard stop switch for engine shutdown.

Instrumentation

Overview of VesselView, SmartCraft, and System Link digital instrument displays.

Remote Controls

Explanation of panel and console mount features for throttle and shift controls.

Power Trim

Adjusting sterndrive angle for optimal boat performance and trailering.

Electrical System Overload Protection

Identification and function of fuses and circuit breakers for engine protection.

Audio Warning System

Understanding and testing the engine's audible alarm system for critical faults.

Section 2 - On the Water

Safe Boating Recommendations

Guidelines for safe operation, including equipment, weather, and passenger safety.

Carbon Monoxide Exposure

Awareness of CO hazards, symptoms, and prevention measures.

Basic Boat Operation

Procedures for launching, starting, stopping, and operating the engine.

Trailering the Boat

Considerations for trailering the boat with the sterndrive unit.

High-Speed and High-Performance Operation

Recommendations for operating high-speed or high-performance boats.

Passenger Safety

Ensuring passenger safety in various boat types and conditions.

Wave and Wake Jumping

Hazards and precautions associated with wave or wake jumping.

Impact with Underwater Hazards

Reducing speed and impact damage from underwater obstacles.

Conditions Affecting Operation

Factors like weight distribution, boat bottom, cavitation, and ventilation.

Getting Started

Break-in period and post-break-in period recommendations for engine longevity.

Section 3 - Specifications

Fuel Requirements

Guidelines on gasoline types, octane ratings, and alcohol content.

Engine Oil

Recommended oil type and specifications for optimum engine performance.

Engine Specifications

Detailed technical specifications for the 4.3 TKS engine model.

Fluid Specifications

Capacities and fluid types for engine oil, cooling, and sterndrives.

Section 4 - Maintenance

OwnerOperator Responsibilities

Operator's duties for safety checks, lubrication, and maintenance.

Dealer Responsibilities

Dealer's role in predelivery inspection and customer familiarization.

Maintenance Schedule-Sterndrive Models

Routine and scheduled maintenance tasks based on time or hours.

Engine Oil

Procedures for checking, filling, and changing engine oil and filter.

Power Steering Fluid

Checking, filling, and changing power steering fluid.

Engine Coolant

Procedures for checking and filling engine coolant.

Alpha Sterndrive Gear Lube

Checking, filling, and changing gear lube for Alpha sterndrives.

Sterndrive Gear Lube

Checking, filling, and changing gear lube for sterndrives.

Power Trim Fluid

Checking, filling, and changing power trim fluid.

Cleaning the Flame Arrestor

Procedure for cleaning the flame arrestor and related components.

Positive Crankcase Ventilation (PCV) Valve

Procedure for changing the PCV valve.

Changing the WaterSeparating Fuel Filter

Procedure for replacing the water-separating fuel filter.

Lubrication

Lubrication points for steering systems and control cables.

Driveshaft Ujoint Splines and ORings

Greasing U-joint splines and O-rings on the sterndrive unit.

Propellers

Information on propeller repair and removal/installation.

Serpentine Drive Belt

Checking belt tension and condition, and replacing the belt.

Flushing the Power Package

Procedures for flushing the Alpha and Bravo power packages.

Sterndrive Corrosion Protection Components

Identifying and understanding sterndrive corrosion protection devices.

MerCathode System Battery Requirements

Battery charge requirements for the MerCathode system.

Section 5 - Storage

Cold Weather or Extended Storage

Guidelines for storing the boat during cold weather or extended periods.

Preparing Power Package for Storage-Carburetor Models

Detailed steps for engine and fuel system preparation for storage.

Draining the Seawater System

Procedures for draining seawater cooling systems to prevent freeze damage.

Air Actuated Single-Point Drain System

Procedure for draining the cooling system using an air pump.

Manual Single-Point Drain System (Alpha)

Draining procedures for Alpha models with manual drain systems.

Three-Point Manual Drain System-Seawater Cooled

Draining procedures for three-point manual systems in seawater cooled engines.

Draining Water from the Gen III Cool Fuel Module

Procedure for draining water from the Gen III Cool Fuel Module.

Draining the Sterndrive

Procedure for draining the sterndrive for storage or specific water conditions.

Battery Storage

Recommendations for storing batteries during extended periods.

Recommissioning the Power Package

Steps to prepare the power package after storage.

Section 6 - Troubleshooting

Starter Motor Will Not Crank Engine, or Cranks Slow

Diagnosing and resolving issues with the starter motor.

Engine Will Not Start or Is Hard to Start

Troubleshooting steps for engines that fail to start or start with difficulty.

Engine Runs Rough, Misses, or Backfires

Identifying causes and solutions for rough engine operation.

Poor Performance

Diagnosing and rectifying issues leading to reduced engine performance.

Excessive Engine Temperature

Troubleshooting engine overheating issues.

Insufficient Engine Temperature

Diagnosing and resolving issues related to low engine operating temperature.

Low Engine Oil Pressure

Troubleshooting causes of low engine oil pressure.

Battery Will Not Recharge

Diagnosing problems with battery charging and performance.

Steering Wheel Jerks or Is Difficult to Turn

Diagnosing and resolving steering system problems.

Power Trim Does Not Operate

Troubleshooting power trim system failures (motor not operating).

Power Trim Does Not Operate (Motor Operates but Sterndrive Unit Does Not Move)

Troubleshooting power trim issues where the motor runs but the unit doesn't move.

Section 7 - Customer Assistance Information

Owner Service Assistance

Guidance on obtaining service, including local and remote dealer information.

Replacement Service Parts

Information on selecting and using correct replacement parts.

Parts and Accessories Inquiries

How to inquire about or order Quicksilver parts and accessories.

Resolving a Problem

Steps to take if you encounter issues or have questions about your product.

Contact Information for Mercury Marine Customer Service

Contact details for Mercury Marine customer support by region.

Customer Service Literature

Information on obtaining manuals and other product literature.

Section 8 - Checklists

Predelivery Inspection (PDI)

Checklist for tasks to perform before customer delivery of the power package.

Customer Delivery Inspection (CDI)

Checklist for final inspection and customer orientation.

Section 9 - Maintenance Log

Scheduled Maintenance Log

Log for recording scheduled maintenance based on hours of operation.

Vessel Maintenance Notes

Space to record general maintenance performed and save receipts.

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