6. Loosen each filter assembly retaining screw until the screw is disengaged
from the Cool Fuel Module. Do not remove the filter assembly retaining
screws from the filter cap.
7. Unseat the filter assembly by grasping the filter assembly handle and
pulling upward. Do not remove the filter assembly from the Cool Fuel
Module at this time.
8. Allow any fuel that may be in the filter assembly to drain out through the
bottom of the filter assembly and into the Cool Fuel Module filter reservoir.
9. Remove the filter cup from the filter cap by grasping the filter cap and
rotating it in a clockwise direction while holding the filter cup stationary.
10. Remove the used water‑separating fuel filter element from the filter cup,
place it in a clean, approved container.
11. Dispose of any water or debris that may be in the filter cup.
Installation
1. Install a new water‑separating fuel filter element into the filter cup. Push
the element into the cup until completely seated.
2. Install a new O‑ring on the filter cup.
3. Attach the filter cap to the filter cup by grasping the filter cap and rotating
it in a counterclockwise direction while holding the filter cup stationary,
until the filter cap locks securely into place.
4. Install the fuel filter assembly slowly into the Cool Fuel Module to prevent
spilling fuel, and align the screws retained in the filter cap with the screw
holes in the Cool Fuel Module. Tighten the filter assembly retaining
screws until hand‑tight.
5. Ensure that the filter cap is firmly seated against the Cool Fuel Module
and torque each filter assembly retaining screw.
Description
Nm lb‑in. lb‑ft
Filter assembly retaining screw 6 53 –
6. Open the fuel supply valve, if equipped.
7. Reconnect the Cool Fuel Module harness to the engine wiring harness.
8. Properly ventilate the engine compartment.
NOTICE
Without sufficient cooling water, the engine, the water pump, and other
components will overheat and suffer damage. Provide a sufficient supply of
water to the water inlets during operation.
9. Supply cooling water to the engine.
10. Start the engine. Check for gasoline leaks around the fuel filter assembly.
If leaks exist, stop the engine immediately. Recheck the filter installation,
clean spilled fuel, and properly ventilate the engine compartment. If leaks
continue, stop engine immediately and contact your authorized Mercury
MerCruiser dealer.
MAINTENANCE
80 eng
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