Meritor HVS TM Series Axle
3
pg. 4 Section 1 - General Information
pg. 5 Service notes
pg. 5 Safety instructions
pg. 6 Warranty
pg. 8 Section 2 - Introduction
pg. 9 Axle Beams
pg. 9 Air chamber & Cam brackets
pg. 9 Spring seats and axle adaptors
pg. 9 Anti-lock options
pg. 9 Braking
pg. 10 Camshafts, Bushes & Bearings
pg. 10 Seals
pg. 10 Hubs
pg. 10 Hub Odometers
pg. 10 Slack Adjusters
pg. 10 Rubber Sealing
pg. 11 Exploded View - Hub assembly (Drumbrakes)
pg. 12 Exploded View - Hub assembly (Discbrakes)
pg. 13 Exploded View - Axle
pg. 14 Identification Plate
pg. 14 Identifiying the Axle Type
pg. 16 Section 3 - Inspection & Maintenance
Procedures
pg. 17 Camshaft & Camshaft bearing inspection
pg. 17 Brake drum inspection
pg. 18 Lining inspection
pg. 18 Push Rod Setting
pg. 18 Rotor inspection
pg. 20 ABS ring
pg. 20 Rotor run out
pg. 20 Skimming
pg. 22 Section 4 - Hub Service & Replacement
pg. 24 Hub removal
pg. 24 Fiting new Seals
pg. 25 Bearings
pg. 26 Hub refitment
pg. 29 Converting from Grease to Oil Filled Hubs
pg. 30 Section 5 - Drum Replacement
pg. 31 Drum removal
pg. 31 Drum fitment
pg. 32 Section 6 - Rotor Replacement
pg. 33 Rotor removal
pg. 33 Rotor fitment
pg. 34 Section 7 - ABS Component Replacement
pg. 35 Drumbrake axles
pg. 36 Disc brake axles
pg. 38 Section 8 - Hub Odometer Replacement
pg. 39 Hub odometer fitment
pg. 40 Section 9 - Wheel Bolt Replacement
pg. 41 Wheel Fixings
pg. 41 Removing and Fitting Wheel Bolts
pg. 44 Section 10 - Axle Welding & Stresses
pg. 45 Stresses on Axle Beams
pg. 46 Welding Affects on Axle Beams
pg. 46 Recommended Location of Welds
pg. 48 Section 11 - Maintenance Schedules,
Torque Values, Recommended Lubricants
& Grease Fill Volumes
pg. 49 Maintenance schedules
pg. 50 Torque Values
pg. 50 Recommended Lubricants
pg. 50 Grease Fill Volumes
pg. 52 Section 12 - Service Tools
pg. 53 MST 3201 Bearing Driver
pg. 53 MST 3202 Oil Seal Driver
pg. 53 MST 3203 Oil Seal Removal Tool
pg. 53 MST 3205 Adaptor (use with MST 3204 Torque Wrench
pg. 54 MST 3206 Hub Puller
pg. 54 MST 3207 Hub Spanner
pg. 54 MST 3208 Die Nut
pg. 54 MST 3209 Die Nut Holder
pg. 55 MST 3210 Wheel Bolt Driver
pg. 55 MST 3211 Wheel Bolt Removal Tool
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