EasyManua.ls Logo

Migatronic RALLY MIG 160 User Manual

Migatronic RALLY MIG 160
30 pages
Go to English
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
RALLY MIG 160
Brugsanvisning
Instruction manual
Betriebsanleitung
Manuel d'instruction
Bruksanvisning
Valid from 0332 50111809 B
Question and Answer IconNeed help?

Do you have a question about the Migatronic RALLY MIG 160 and is the answer not in the manual?

Migatronic RALLY MIG 160 Specifications

General IconGeneral
BrandMigatronic
ModelRALLY MIG 160
CategoryWelding System
LanguageEnglish

Summary

General Safety Precautions

Electrical Safety Guidelines

Installation according to regulations, avoiding live components, proper grounding, and maintenance.

Eye and Skin Protection

Use welding helmets and protective clothing to prevent damage from arc light and heat.

Ventilation and Fume Control

Ensure proper ventilation and exhaust for welding smoke and gases to protect health.

Fire Prevention Measures

Remove flammable materials and use fire-resistant clothing to mitigate fire hazards from sparks.

Noise and Proper Usage

Awareness of noise levels and restriction to intended use only.

Electromagnetic Emissions Management

Environmental Interference Factors

Identifying sensitive equipment and areas in the vicinity of welding operations.

Emission Reduction Techniques

Practical methods to minimize electromagnetic disturbances, like cable management and placement.

Domestic Installation Precautions

Additional measures for using the equipment in residential environments to prevent emission issues.

Initial Operation and Setup

Machine Mounting

Instructions for mounting the machine using turning wheels and rear axle.

Mains Power Connection

Specifies the required mains voltage (230V) and warns against connecting to other voltages.

Gas Cylinder Connection

Guidelines for connecting a gas cylinder, including size and weight limits to prevent tipping.

Technical Specifications Overview

Lists key technical data of the Rally MIG 160, such as voltage, current, and dimensions.

Control Switches and Indicators

Power On Indicator

Describes the 'On' light indicating the machine is powered.

Overheating Indicator

Explains the overheating light and automatic stop function for transformer temperature.

Wire Feed Speed Control

Details the infinitely variable control for wire feed speed from 1.0 to 10 m/min.

Main Switch and Voltage Control

Identifies the main switch and the voltage adjustment switch.

Welding Hose Connection Point

Specifies the location for connecting the welding hose.

Fuse Identification

Indicates the location and type of the fuse (1A slow).

Maintenance Procedures

Wire Feed Unit Maintenance

Cleaning the wire feed unit with compressed air and checking contact tips for optimal performance.

Welding Hose Care

Advice on preventing damage to the welding hose by avoiding sharp edges and overloading.

Welding Torch Cleaning

Regular cleaning of the welding torch, focusing on contact tips and gas shroud, using spatter loosening spray.

Power Source Cleaning

Blowing out the rectifier and transformer with dry air to maintain air circulation.

Troubleshooting Common Issues

Low Welding Effect Troubleshooting

Addresses issues like incorrect fuse or low welding voltage causing poor weld bead formation.

Wire Feed Blockage Solutions

Diagnoses and resolves wire feed issues caused by misalignment, taut wire, worn tips, or dirty wire.

Spatter and Porosity Issues

Solutions for spatter due to wire feed speed and porous welds from gas issues or blocked tips.

Wire Sticking Problems

Remedies for wire sticking in the contact tip, including checking rollers and wire feed speed.

Warranty Regulations and Exclusions

General Guarantee Terms

Covers the twelve-month guarantee period and notification requirements for defects.

Conditions Voiding Warranty

Outlines factors like incorrect installation, damage, or misuse that nullify the warranty.

Warranty Exclusions

Specifies that lack of maintenance, wear parts, and resulting damages are not covered.

Related product manuals