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Migatronic SIGMA2 300 STBOFF SHORE User Manual

Migatronic SIGMA2 300 STBOFF SHORE
114 pages
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SIGMA
2
300/400/500 STB
OFF SHORE
Brugsanvisning
Instruction manual
Betriebsanleitung
Manuel d’instruction
Bruksanvisning
Käyttöohje
Gebruikershandleiding
Manuale d’istruzione
Valid from 2016 week 33 50113743 I

Table of Contents

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Migatronic SIGMA2 300 STBOFF SHORE Specifications

General IconGeneral
Input Voltage3 x 400 V
Mains Frequency50/60 Hz
Duty Cycle 60% at 40°C300 A
Open Circuit Voltage17-37 V
Protection ClassIP23
StandardsEN/IEC 60974-1
Duty Cycle60% at 300 A

Summary

EC Declaration of Conformity

General Safety Warnings

Electrical Safety Precautions

Safety for electrical installation, connection, and maintenance.

Health and Environmental Hazards

Risks from arc emissions, fumes, noise, and workplace conditions.

Fire and Operational Safety

Precautions against fire hazards and machine positioning.

Electromagnetic Emissions

Preventing Electromagnetic Interference

Measures to avoid disturbing other electrical equipment.

Product Programme

Welding Accessories

Available welding hoses, cables, and related items.

Optional Features

Information on Intelligent Gas Control and other optional accessories.

Connection and Operation

Installation and Setup Guidance

Steps for permissible installation, configuration, and generator use.

Lifting and Handling Instructions

Safe procedures for lifting and moving the machine.

Connection and Operation

Mains and Gas Supply Connection

Connecting the machine to mains power and shielding gas.

Torch and Electrode Connections

Connecting welding torches and electrode holders.

Wire Feed and Cooling System Setup

Adjusting wire brake and checking cooling liquid.

Powering On and Starting Welding

Procedures for switching on and initiating welding.

Technical Specifications

Power Source Data

Electrical and performance data of the power source.

Wire Feed Unit Data

Specifications for the wire feed units.

Cooling Unit Data

Performance parameters of the cooling unit.

Process and Function Parameters

Overview of welding processes and adjustable settings.

Software Management

Software Update Procedure

Steps for updating the machine's software via SD card.

Multi-Unit Software Updates

Handling software updates for connected units on the CAN network.

Special Functions and Settings

Software Version Display

How to view different software versions on the machine.

Internal/External Control Configuration

Setting up internal or external control modes.

Torch and Remote Control Adjustments

Adjustments possible with dialog, sequence, and remote controls.

Lock Functionality

Details on the key lock function and its levels.

Special Functions and Settings

Water Cooling System Control

Configuration and operation of the water cooling system.

Fault Symbols and Indicators

Wire Feed and Temperature Faults

Symbols for wire feed overload and overheating.

Gas and Torch Cooling Faults

Faults related to gas pressure and torch cooling.

Current and Mains Supply Faults

Indicators for current issues and mains voltage problems.

Other Fault Indicators

Symbols for mixed transfer, current faults, and multi-feeder errors.

Error Codes for Software Updates

MWF Software Update Errors

Error codes encountered during MWF software updates.

Welding Program Package Errors

Error codes for welding program package updates.

Maintenance and Warranty

Maintenance Procedures and Warnings

General maintenance requirements and safety advice.

Component-Specific Maintenance

Maintenance for wire cabinet, cooling unit, and power source.

Warranty Regulations and Period

Details on warranty duration, claims, and exclusions.

MIG Manager® Quickguide

Basic and Advanced MIG Operation

Overview of manual MIG welding modes and controls.

Synergic, Pulse, and Galaxy MIG Operation

Explanation of advanced synergic welding modes and functions.

Spare Parts Information

Cooling Unit MCU Spare Parts

List of spare parts for the Cooling Unit MCU.

Component Identification and Parts List

Front Panel and Chassis Components

Identification of front panel, side panels, and chassis parts.

Trolley and Cable Components

Identification of trolley parts and mains supply cables.

Fasteners and Small Parts

Identification of screws, clips, and small structural components.

Support and Lifting Components

Identification of support arms, lifting devices, and grills.

Additional Component Listings

Belt, Chain, and Switch Parts

Identification of belts, chains, and switch components.

Wheel, Coupling, and Cable Parts

Identification of wheel assemblies, couplings, and cables.

Intermediary Cables (Air/Water Cooled)

Part numbers and lengths for intermediary cables.

Earth and Electrode Cable Part Numbers

Identification of earth and electrode cables.

Internal Module Identification

Inductor, Transformer, and Power Modules

Identification of inductor, transformer, and power modules.

Fan and Mounting Components

Identification of fans and their mounting plates.

Internal Components and Special Equipment

Venturi, Packing, and PCB Components

Identification of Venturi parts, packing, and PCB plates.

Capacitor, Clutch, and Filter Components

Identification of capacitors, clutch sets, filters, and diodes.

Special Equipment Kits

MIG Manager® and Cable Coiling Kits

Part numbers for MIG Manager and cable coiling kits.

Remote Control Kit

Part number for the remote control kit.

Further Internal Component Identification

Dinse PCB and Harness Identification

Identification of Dinse PCBs and their wire harnesses.

Mounting Plates and PLD Units

Identification of mounting plates and programmable logical devices.

Power Supply and Fuse Components

Identification of power supply units and fuses.

Water Pump, Fan Blades, and Cooler

Identification of water pump, fan blades, and cooler components.

Hose, Cable, and Control Component Identification

Hose Nipples, Connectors, and Hoses

Identification of hose parts, connectors, and hoses.

Output Diodes and Snubber PCBs

Identification of output diodes and snubber PCBs.

Flow Control Components and Harnesses

Identification of flow control parts and harnesses.

Water Module Harness and Water Tank

Identification of water module harnesses and water tanks.

SIGMA 300 STB OFF SHORE Schematic

SIGMA 400 STB OFF SHORE Schematic

SIGMA 500 STB OFF SHORE Schematic

Wearing Parts for Wire Feed

Wire Feed Roll and Liner Selection

Options for wire feed rolls and liners based on wire type and diameter.

Capillary Tube and Kit Set Details

Information on capillary tubes and available kit sets.

Migatronic Global Contact Information

European Country Contacts

Contact details for Germany, Denmark, Finland, France, Hungary, Italy, Netherlands, Norway, Sweden, UK.

Other Regional Contacts

Contact details for Czech Republic and India.

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