Migatronic OMEGA2 220/300 User Manual

OMEGA
2
220/300
OMEGA
2
220/300 Boost
OMEGA
2
400/550C
OMEGA
2
400/550S
Brugsanvisning
Instruction manual
Betriebsanleitung
Manuel d'instruction
Bruksanvisning
Käyttöohje
Gebruikershandleiding
Manuale d'istruzione
Kezelési útmutató
Руководство по эксплуатации
Valid from 2012 week 48 50111830 B

Migatronic OMEGA2 220/300 Specifications

General

Brand	Migatronic
Model	OMEGA2 220/300
Category	Welding System
Language	English

Summary

General Safety Warnings

Electrical and Mechanical Safety

Precautions for electricity, dangerous areas, and machine positioning.

Environmental and Emission Hazards

Warnings for light/heat emissions, smoke/gas, fire hazards, and noise.

Electromagnetic Emission Control

Managing electromagnetic emissions and disturbances.

Product Overview and Setup

Product Range and Accessories

Overview of OMEGA² models, cooling, hoses, cables, and accessories.

Unpacking and Installation Guidelines

Steps for unpacking and preparing the machine for use.

Mains Connection Procedures

Instructions for connecting the power source to the mains supply.

Generator Connection Warning

Cautionary note regarding generator connections.

Connection and Operation Details

Safe Lifting and Handling

Procedures for safely lifting and moving the machine.

Gas and Torch Connections

Connecting shielding gas and MIG/MAG welding torch.

Advanced Operation Features

Using inching, remote control, and auto voltage trolley.

Wire Feed and Cooling System Setup

Wire Brake and Polarity Adjustment

Adjusting wire brake and selecting welding polarity.

Water Cooling Unit Connection

Instructions for connecting the water cooling unit.

Technical Specifications

Power Source Data

Technical specifications for power sources.

Wire Feed and Cooling Unit Data

Specifications for wire feed and cooling units.

Software Management

Software Update Procedure

Steps for installing software via SD card.

Software Update Considerations

Warning about user settings deletion during updates.

Basic II Control Panel Operation

Control Knobs and Displays

Functionality of control knobs, displays, and indicators.

Welding Modes and Functions

Explanation of trigger modes, arc adjust, soft start, burn back.

Parameter Settings and Controls

Adjusting parameters, gas control, and water cooling.

Advanced II Control Panel Operation

Program and Parameter Selection

Selecting programs, setting material thickness, and adjusting controls.

Welding Mode and Feature Activation

Using trigger modes, tack welding, and DUO Plus™.

Advanced MIG Parameter Settings

Adjusting secondary MIG parameters.

Advanced II Control Panel Operation Continued

Advanced Welding Time Settings

Adjusting hot-start time and slope-down time.

Welding Process Functions

Details on burn back, gas post-flow, DUO Plus™, and gas control.

Water Cooling and MMA Settings

Water cooling control and MMA parameter settings.

Troubleshooting: Error Codes

Control Software and Program Errors

Common errors related to software and program files.

System and Sensor Error Codes

Codes for gas, CAN, current sensor, and voltage errors.

Maintenance and Warranty

Machine Maintenance Procedures

Guidelines for cleaning and maintaining components.

Warranty Terms and Registration

Information on warranty period, conditions, and registration.

OMEGA² 220/300 Component Identification

Machine Unit Part Identification

Identifying main unit components and their part numbers.

Trolley Part Identification

Identifying trolley components and their part numbers.

OMEGA² 220/300 Parts List

Buttons, Covers, and Front Panel Parts

Part numbers for buttons, covers, front panels, and foils.

Connectors, Sockets, and Trolley Wheels

Part numbers for adaptors, sockets, trolley wheels, and bottle carriers.

OMEGA² 220/300 Component Details

PCBs, Filters, and Cable Inlets

Part numbers for PCBs, filters, and cable inlets.

Mains Cables and Diagrams

Part numbers for mains cables and component diagrams.

OMEGA² 220/300 Component Details

Gas Control, Fan, and Switch Modules

Part numbers for gas, fan, switch modules, and diodes.

Wire Feed and Transformer Components

Part numbers for wire feed units and transformer modules.

Brake Parts and Wire Feed Accessories

Part numbers for brake parts and wire feed accessories.

OMEGA² 220/300 Component Details

Sensors, Batteries, and Cable Sets

Part numbers for sensors, batteries, cable sets, and polarity change.

Powerrail and Push Buttons

Part numbers for powerrail and press buttons.

OMEGA² 400/550 C Component Identification

Machine Unit Part Identification

Identifying main unit components and their part numbers.

SD Memory Card Part Number

Part number for the SD memory card.

OMEGA² 400/550 C Parts List

Buttons, Covers, and Front Panel Foils

Part numbers for buttons, covers, front panels, and foils.

Connectors, Sockets, and Trolley Parts

Part numbers for adaptors, sockets, trolley wheels, and bottle carriers.

OMEGA² 400/550 C Component Details

PCBs, Filters, and Cables

Part numbers for PCBs, filters, and cables.

Switch Modules and Rectifiers

Part numbers for switch modules and output rectifiers.

OMEGA² 400/550 C Component Details

Gas Control, Fan, and Choke Components

Part numbers for gas components, fans, and chokes.

Brake Parts and Wire Feed Accessories

Part numbers for brake parts and wire feed accessories.

Dinse Connectors and Sensors

Part numbers for Dinse sockets, PCBs, and current sensors.

OMEGA² 400/550 C Component Details

Cable Inlet and Mains Supply Cables

Part numbers for cable inlets and mains supply cables.

Water Tank, Pump, and Hose Couplings

Part numbers for water tank, pump, hose couplings, and nipples.

Side Panels, Doors, and Cooling Liquid

Part numbers for side panels, doors, and cooling liquid.

OMEGA² 400/550 S Component Identification

Machine Unit Part Identification

Identifying main unit components and their part numbers.

SD Memory Card Part Number

Part number for the SD memory card.

OMEGA² 400/550 S Parts List

Buttons, Covers, and Front Panel Foils

Part numbers for buttons, covers, front panels, and foils.

Connectors, Sockets, and Trolley Parts

Part numbers for adaptors, sockets, trolley wheels, and bottle carriers.

OMEGA² 400/550 S Component Details

Dinse Sockets and Quick Adaptors

Part numbers for Dinse sockets and quick adaptor sets.

Machine Unit Component Identification

Identifying various components on the machine unit.

OMEGA² 400/550 S Component Details

Gas Control, Wire Feeder, and Filters

Part numbers for gas components, wire feeder, filters, and cables.

Switch Modules and Chokes

Part numbers for switch modules and chokes.

Brake Parts and Knobs

Part numbers for brake discs, hubs, springs, and knobs.

OMEGA² 400/550 S Component Details

Sensors, Cables, and Connectors

Part numbers for sensors, cables, and connectors.

Side Panels, Doors, and Cooling Liquid

Part numbers for side panels, doors, and cooling liquid.

Dinse Sockets and Remote Control

Part numbers for Dinse sockets and remote control kits.

Wire Feed Unit Parts and Accessories

Wire Feed Motors and Brackets

Part numbers for motors, brackets, and scale buttons.

Wire Feed Unit Gears, Springs, and Axles

Part numbers for gears, springs, axles, and inlets.

Wire Feed Unit Plates and Rollers

Part numbers for plates, adaptors, disc springs, and rollers.

Wire Feed Unit Connections and Pins

Part numbers for thread bars, pins, and current connections.

Trolley with Autotransformer Parts

Autotransformer and Control Components

Part numbers for autotransformer, cables, PCBs, and contactors.

Current Guides, Transformer, and Drawer

Part numbers for guides, transformers, and drawers.

Trolley Mounting and Wheel Components

Part numbers for bottle holders, fittings, and wheels.