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Mile Marker PE2500 - User Manual

Mile Marker PE2500
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PE2500
2,500 lbs.
77-50105BW (STEEL CABLE)
PE3500
3,500 lbs.
77-50112BW (STEEL CABLE)
77-53112BW (SYNTHETIC ROPE)
Installation & Operator’s
Manual

Questions and Answers

Summary

Safety Warnings

General Operation and Handling

Covers pre-operation checks, area safety, attire, and safe handling of winch components.

Winch Usage and Load Management

Guidelines on cable inspection, drum turns, load limits, pulling duration, and fairlead installation.

Precautions

Winch Operation and Load Security

Precautions on safe operation, load limits, securing the load, and avoiding misuse.

Specific Usage Scenarios

Advice for specific situations like boat loading, inclines, and vehicle movement during winching.

Getting Started

Mounting Options and Considerations

Guidance on selecting mounting locations and ensuring proper installation for winches.

Wiring Instructions

Battery Cable Connection

Instructions for safely connecting battery cables to the solenoid and winch motor.

Winch Operation

Function Testing Procedure

Step-by-step guide for testing winch functions, including line retrieval and spooling.

Winching Tips & Techniques

Using a Snatch Block and Rating

Guidance on using snatch blocks and understanding winch line pull rating limitations.

Safety Tips for Winching

Essential safety advice, including clutch engagement, cord storage, and overload prevention.

Advanced Winching Techniques

Self Recovery Methods

Procedures for recovering a vehicle using the winch and ensuring safe operation.

Pulley Block and Sling Usage

Instructions on using pulley blocks, snatch blocks, and nylon slings with shackles.

Winch Maintenance and Operation Details

Cable Handling and Motor Temperature

Guidance on safe cable handling, motor temperature checks, and intermittent use.

Spooling and Rigging Practices

Best practices for spooling cable evenly, rigging, and using natural anchors.

Troubleshooting

Motor Operation Issues

Diagnosing and resolving problems with the winch motor not turning or running incorrectly.

Solenoid and Switch Assembly

Troubleshooting issues related to solenoids, switches, and cable connections.

Parts Breakdown and Assembly

PE2500 Steel Cable Components

Detailed parts list and diagram for the PE2500 winch with steel cable.

Parts Breakdown and Assembly

PE3500 Steel Cable Components

Detailed parts list and diagram for the PE3500 winch with steel cable.

Parts Breakdown and Assembly

PE3500 Synthetic Rope Components

Detailed parts list and diagram for the PE3500 winch with synthetic rope.

Warranty Information

Limited Warranties Overview

Details on limited warranties for locking hubs, conversion kits, and hydraulic winches.

Electric Winch Limited Warranty

Specific warranty terms for Mile Marker electric winches, including coverage and exclusions.

Mile Marker PE2500 Specifications

General IconGeneral
Pulling Capacity/Rated Line Pull/Line Pull2500 lbs
MotorPermanent Magnet
Cable Length50 ft
Cable TypeSteel
FairleadRoller
Remote ControlYes
Voltage12V
Cable Diameter3/16 inch

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