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Mile Marker PE2500 - User Manual

Mile Marker PE2500
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PE2500
2,500 lbs.
77-50105BW (STEEL CABLE)
PE3500
3,500 lbs.
77-50112BW (STEEL CABLE)
77-53112BW (SYNTHETIC ROPE)
Installation & Operator’s
Manual

Questions and Answers

  • D
    Danielle BarnesAug 3, 2025
    Why does my Mile Marker Winches motor run slowly or without normal power?
    • M
      Melinda WilliamsAug 3, 2025
      If your Mile Marker Winches motor runs slowly or lacks normal power, it could be due to: * A battery that runs down: Recharge the battery by running the vehicle engine. * Insufficient current or voltage: Clean, tighten, or replace the connector.
  • K
    Kevin WilliamsAug 9, 2025
    What to do if Mile Marker Winches motor runs in one direction only?
    • C
      Carlos HernandezAug 9, 2025
      If your Mile Marker Winches motor only runs in one direction, the possible causes are: * A defective or stuck solenoid: Tap the solenoid to free the contacts. Repair or replace the solenoid. * A defective switch assembly: Replace the switch assembly.
  • J
    Jon GainesAug 16, 2025
    Why does my Mile Marker PE2500 motor run too hot?
    • S
      sandersoscarAug 16, 2025
      If your Mile Marker Winches motor runs too hot, it may be due to a long period of operation. To resolve this, let the winch cool down periodically.
  • J
    Jerry MccoyAug 21, 2025
    What to do if Mile Marker PE2500 motor runs but cable drum does not turn?
    • J
      Jason SmithAug 21, 2025
      If the Mile Marker Winches motor runs, but the cable drum does not turn, the clutch may not be engaged. Turn the clutch gear to the IN/ENGAGED position. If that does not work, ask a qualified technician to check and repair.
  • D
    dudleynicholasOct 27, 2025
    What to do if my Mile Marker PE2500 motor does not turn on?
    • M
      Maria MillerOct 28, 2025
      If your Mile Marker Winches motor doesn't turn on, there are several potential causes: * The safety switch might be off: Turn the safety switch on. * The switch assembly may not be properly connected: Ensure the switch assembly is firmly inserted into the connector. * There may be a loose battery cable: Tighten the nuts on the cable connectors. * The solenoid might be malfunctioning: Tap the solenoid to free the contact, applying 12 volts to the coil terminal directly. You should hear a clicking sound when activating it. * The switch assembly could be defective: Replace the switch assembly. * The motor may be defective: Check for voltage at the armature port with the switch pressed. If voltage is present, replace the motor. * Water may have entered the motor: Drain and dry t...

Summary

Safety Warnings

General Operation and Handling

Covers pre-operation checks, area safety, attire, and safe handling of winch components.

Winch Usage and Load Management

Guidelines on cable inspection, drum turns, load limits, pulling duration, and fairlead installation.

Precautions

Winch Operation and Load Security

Precautions on safe operation, load limits, securing the load, and avoiding misuse.

Specific Usage Scenarios

Advice for specific situations like boat loading, inclines, and vehicle movement during winching.

Getting Started

Mounting Options and Considerations

Guidance on selecting mounting locations and ensuring proper installation for winches.

Wiring Instructions

Battery Cable Connection

Instructions for safely connecting battery cables to the solenoid and winch motor.

Winch Operation

Function Testing Procedure

Step-by-step guide for testing winch functions, including line retrieval and spooling.

Winching Tips & Techniques

Using a Snatch Block and Rating

Guidance on using snatch blocks and understanding winch line pull rating limitations.

Safety Tips for Winching

Essential safety advice, including clutch engagement, cord storage, and overload prevention.

Advanced Winching Techniques

Self Recovery Methods

Procedures for recovering a vehicle using the winch and ensuring safe operation.

Pulley Block and Sling Usage

Instructions on using pulley blocks, snatch blocks, and nylon slings with shackles.

Winch Maintenance and Operation Details

Cable Handling and Motor Temperature

Guidance on safe cable handling, motor temperature checks, and intermittent use.

Spooling and Rigging Practices

Best practices for spooling cable evenly, rigging, and using natural anchors.

Troubleshooting

Motor Operation Issues

Diagnosing and resolving problems with the winch motor not turning or running incorrectly.

Solenoid and Switch Assembly

Troubleshooting issues related to solenoids, switches, and cable connections.

Parts Breakdown and Assembly

PE2500 Steel Cable Components

Detailed parts list and diagram for the PE2500 winch with steel cable.

Parts Breakdown and Assembly

PE3500 Steel Cable Components

Detailed parts list and diagram for the PE3500 winch with steel cable.

Parts Breakdown and Assembly

PE3500 Synthetic Rope Components

Detailed parts list and diagram for the PE3500 winch with synthetic rope.

Warranty Information

Limited Warranties Overview

Details on limited warranties for locking hubs, conversion kits, and hydraulic winches.

Electric Winch Limited Warranty

Specific warranty terms for Mile Marker electric winches, including coverage and exclusions.

Mile Marker PE2500 Specifications

General IconGeneral
Pulling Capacity/Rated Line Pull/Line Pull2500 lbs
MotorPermanent Magnet
Cable Length50 ft
Cable TypeSteel
FairleadRoller
Remote ControlYes
Voltage12V
Cable Diameter3/16 inch

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