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Miller Electric
Welding System
301 G, DC
Miller Electric 301 G, DC User Manual
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Processes
Description
TIG (GT
A
W) Welding
Stick (SMAW
)
Welding
MIG (GMAW)
Welding
Flux Cored (FCAW)
Engine Driven Welding Generator
(AC Available On AC/DC Models Only)
OM-4407
203 236U
May 2004
T
railblazer
301
G
T
railblazer
DC
V
isit
our website at
www.MillerWelds.com
Air Plasma Cutting and Gouging
with Spectrum
Unit
Air Carbon Arc (CAC-A) Cutting
and Gouging
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
6
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Signification des Symboles
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Existant en Relation Avec Le Moteur
10
Dangers Liés À L'air Comprimé
11
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Principales Normes de Sécurité
12
Information Sur Les Champs Électromagnétiques
12
Section 3 − Definitions
13
Symbol Definitions
13
Section 4 − Specifications
14
Weld, Power, and Engine Specifications
14
Dimensions, Weights, and Operating Angles
14
Fuel Consumption While Welding
15
Fuel Consumption While Using Generator Power
15
Generator Power Curve
16
Duty Cycle
16
Stick and MIG Mode Volt-Ampere Curves
17
TIG Mode Volt-Ampere Curves
18
Section 5 − Installation
19
Installing Welding Generator
19
Engine Prestart Checks (Robin EH64-Powered Units)
20
Engine Prestart Checks (Kohler-Powered Units)
21
Activating the Dry Charge Battery (if Applicable)
22
Connecting the Battery
23
Installing Exhaust Pipe
23
Connecting to Weld Output Terminals
24
Selecting Weld Cable Sizes
25
Remote Receptacle Information
25
Adjusting Wire (MIG) Weld Puddle Consistency
26
Section 6 − Operating Welding Generator
27
Front Panel Controls
27
Process/Contactor Switch on CC/CV Models
28
Remote Amperage/Voltage Control
29
Section 7 − Operating Auxiliary Equipment
30
Generator Power Receptacles and Circuit Breakers
30
Optional Generator Power Receptacles
31
Wiring Instructions for Optional 240 Volt, Single-Phase Plug (NEMA 14-50P)
32
SECTION 8 − MAINTENANCE (Robin EH64-POWERED UNITS)
33
Maintenance Label (Robin EH64-Powered Units)
33
Routine Maintenance (Robin EH64-Powered Units)
34
Servicing Air Cleaner (Robin EH64-Powered Units)
36
Servicing Optional Spark Arrestor (Robin EH64-Powered Units)
36
Overload Protection (Robin EH64-Powered Units)
37
Changing Engine Oil, Oil Filter, and Fuel Filter (Robin EH64-Powered Units)
38
Adjusting Engine Speed (Robin EH64-Powered Units)
39
Section 9 − Maintenance (Kohler-Powered Units)
40
Routine Maintenance (Kohler-Powered Units)
40
Maintenance Label (Kohler-Powered Units)
41
Servicing Air Cleaner (Kohler-Powered Units)
42
Servicing Optional Spark Arrestor (Kohler-Powered Units)
42
Changing Engine Oil, Oil Filter, and Fuel Filter (Kohler-Powered Units)
43
Adjusting Engine Speed (Kohler-Powered Units)
44
Overload Protection (Kohler-Powered Units)
45
Section 10 − Troubleshooting
46
Welding Troubleshooting
46
Generator Power Troubleshooting
47
Engine Troubleshooting
47
Section 11 − Electrical Diagrams
50
Section 12 − Generator Power Guidelines
54
Grounding When Supplying Building Systems
55
Section 13 − Parts List
62
Options and Accessories
72
4
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Miller Electric 301 G, DC Specifications
General
Brand
Miller Electric
Model
301 G, DC
Category
Welding System
Language
English
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