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Miller Electric GENERWELD 130 User Manual

Miller Electric GENERWELD 130
21 pages
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Miller Electric GENERWELD 130 Specifications

General IconGeneral
Input Voltage120 V
Welding Amperage Range30 - 130 A
Welding ProcessStick (SMAW)
Input PhaseSingle-phase
Open Circuit Voltage28 VDC

Summary

LIMITED WARRANTY

SECTION 1 - SAFETY RULES FOR OPERATION OF ARC WELDING POWER SOURCE

1-1. INTRODUCTION

General safety advice and understanding manual procedures.

1-2. GENERAL PRECAUTIONS

Covers burn prevention, toxic fumes, fire/explosion, and gas equipment safety.

1-3. ARC WELDING

Details specific safety practices for arc welding operations.

1-4. STANDARDS BOOKLET INDEX

Lists relevant industry standards for welding and cutting.

SECTION 2 - INTRODUCTION

2-1. GENERAL

Manual's purpose for familiarizing personnel with equipment.

2-2. RECEIVING-HANDLING

Procedures for inspecting equipment upon receipt and filing claims.

2-3. DESCRIPTION

Describes the unit as a gasoline engine-driven welding generator.

2-4. SAFETY

Emphasizes reading the safety section before operation.

SECTION 3 - INSTALLATION

3-1. LOCATION

Selecting a proper installation site for the welding generator.

3-2. EQUIPMENT GROUNDING TERMINAL

Recommends grounding for auxiliary power plant capability.

3-3. WELD OUTPUT CONNECTIONS

Details selecting, installing, and maintaining proper welding cables.

SECTION 4 - FUNCTION OF CONTROLS

4-1. ELECTRODE AND WORK RECEPTACLES

Explanation of the six electrode receptacles and one work receptacle.

4-2. 120 OR 240 VOLTS AC DUPLEX RECEPTACLE & CIRCUIT BREAKER

Describes the AC duplex receptacle and its circuit breaker protection.

4-3. VOLT-AMPERE CURVES

How Volt-Ampere curves show output voltage and current.

SECTION 5 - SEQUENCE OF OPERATION

5-1. SHIELDED METAL-ARC WELDING

Steps for connecting cables and starting the welding process.

SECTION 6 - GENERATOR MAINTENANCE

6-1. GENERAL

Importance of regular inspections and cleaning for economical operation.

6-2. COLLECTOR RING BRUSHES

Inspection and maintenance of collector ring brushes.

6-3. WELDING CABLES

Periodic checks of cable connections and insulation.

SECTION 7 - GENERATOR TROUBLESHOOTING

Troubleshooting Chart

Chart to diagnose and remedy common generator troubles.

SECTION 8 - ENGINE PREPARATION

8-1. LUBRICATION

Checking and maintaining engine oil level for break-in and operation.

8-2. AIR CLEANER

Information on the engine's dry element air cleaner.

8-3. FUEL

Recommended fuel grade and precautions for fueling.

SECTION 9 - FUNCTION OF ENGINE CONTROLS

9-1. CHOKE CONTROL

How the choke control adjusts fuel-air mixture for starting.

9-2. THROTTLE CONTROL

Selecting between IDLE and WELD-POWER engine speeds.

9-3. STOP SWITCH

How to use the stop switch to shut down the engine.

SECTION 10 - ENGINE OPERATION

10-1. STARTING THE ENGINE

Step-by-step procedure for starting the generator engine.

10-2. STOPPING THE ENGINE

Procedure for safely stopping the generator engine.

SECTION 11 - ENGINE MAINTENANCE

11-1. LUBRICATION

Engine oil requirements, change intervals, and capacity.

11-2. CLEANING ENGINE

Importance of keeping the air-cooled engine clean.

11-3. SPARK PLUG

Maintenance and cleaning of the spark plug.

Figure A - Main Assembly

Figure B - Panel, Front - With Components

Figure C - Generator Assembly

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