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Miller Electric OM-227 398D User Manual

Miller Electric OM-227 398D
36 pages
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300 Ampere (Air) Push-Pull Welding Gun
XR - Aluma-Pro
(Air And Water-Cooled Guns)
Processes
Description
MIG (GMAW) Welding
OM-227 398D
200712
Semi-Automatic, Air/Water-
Cooled, MIG (GMAW) Welding
Gun
File: MIG (GMAW)
Visit our website at
www.MillerWelds.com
400 Ampere (Water) Push-Pull Welding Gun

Table of Contents

Questions and Answers:

Miller Electric OM-227 398D Specifications

General IconGeneral
Part NumberOM-227 398D
Frequency50/60 Hz
ModelOM-227
Input Voltage115V/230V
Output Current225A
Duty Cycle20% at 227 A

Summary

Section 1: Safety Precautions for GMAW Welding Guns

Arc Welding Hazards Identification

Identification and explanation of hazards associated with arc welding.

Section 2: Definitions and Label Explanations

Warning Label Definitions

Explanation of various warning labels found on the equipment.

Section 3: Introduction

Duty Cycle and Overheating Limits

Information on duty cycle limits and potential overheating.

Section 4: Installation Procedures

Power Source Connections

Guide to connecting the welding gun to the power source.

Water-Cooled Gun Connections

Procedure for connecting water-cooled guns to the system.

Threading Welding Wire for Aluma-Pro/350P

Step-by-step instructions for threading wire into the gun.

Wire Feed Setup on XR-Control Feeder

Process for feeding wire through the XR-Control feeder.

Adjusting Tension at Feeder

How to adjust wire feed tension for optimal performance.

Threading Welding Wire Through Gun

Final steps for threading welding wire through the gun.

Section 5: Operation

Gun Controls Overview

Overview of the gun's operational controls and functions.

Gun Pressure Roll Tension Setting

Guidance on setting the correct pressure roll tension.

Gun Drive Assembly Maintenance

Maintenance procedures for the gun drive assembly.

Section 6: Maintenance & Troubleshooting

Routine Maintenance Schedule

Schedule and procedures for routine maintenance tasks.

Troubleshooting Common Issues

Table of common issues and their solutions.

Section 7: Electrical Diagrams

Section 8: Parts Lists and Diagrams

Section 9: Consumables and Replacement Parts

Miller True Blue® Limited Warranty

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