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Welding System
Gold Star 400SS
Miller Gold Star 400SS User Manual
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2
Table of Contents
Safety Precautions
3
EMF Information
5
Table of Contents
5
Specifications
7
Safety Information
7
Welding Power Source
7
Volt-Ampere Curves
8
Installation
9
Duty Cycle
9
Selecting a Location and Moving Welding Power Source
9
Movement and Location of Welding Power Source
10
Overall Dimensions and Base Mounting Hole Layout
10
Selecting/Preparing Weld Output Cables
11
Weld Cable Size
11
Connecting to Weld Output Terminals
12
Remote 14 Connections
12
Connecting Input Power
13
Positioning Jumper Links
13
Input Voltage Jumper Links Location
13
Input Power Connections
14
Electrical Service Requirements
14
Operation
15
Controls
15
Safety Equipment
15
Work Clamp
15
Output/Contactor Control Switch
16
Amperage Adjustment Controls
16
Arc Control
17
Power Push Buttons Switch and Pilot Light
17
Sequence of Shielded Metal Arc Welding
17
Sequence of Gas Tungsten Arc Welding
17
Maintenance & Troubleshooting
18
Routine Maintenance
18
Overload Protection
18
Welding Trouble
19
Electrical Diagrams
22
Circuit Diagrams
22
Wiring Diagram
24
Tungsten Electrode
30
Selecting Tungsten Electrode
30
Preparing Tungsten
31
Parts List
32
Main Assembly
33
Panel, Rear W/Components
35
Terminal Assembly, Pri
35
Panel, Front W/Components
36
Switch, PB
38
Rectifier, SCR
38
Options and Accessories
40
Ampset Cordless Remote Current Control
40
Remote Controls
40
Torch-Mounted Remote Hand Controls
40
4
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Miller Gold Star 400SS Specifications
General
Input Frequency
50 / 60 Hz
Input Phase
1
Rated Output
400 A at 36 VDC
Duty Cycle
60%
Open-Circuit Voltage (OCV)
80V
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