EasyManua.ls Logo

Miller Thunderbolt 225 User Manual

Miller Thunderbolt 225
16 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OWNER’S
MANUAL
July 1995 Form: OM-116J
Effective With Serial No. KF943539
cover_om 4/95 – ST-052 359-D PRINTED IN USA
1995 MILLER Electric Mfg. Co.
Thunderbolt 225
CC/AC Welding Power Source For SMAW (Stick) Welding
Rated
Welding
Output
Amperage
Range
Maximum
Open-
Circuit
Amperes Input
at Rated Load
Output 60 Hz,
Single-Phase
Overall Dimensions Weight
Output
Voltage
230 V KW
225 A @ 25
Volts AC, 20%
Duty Cycle
Low: 30 – 150A
High: 40 – 225A
80 VAC
47.5
(8.6)*
7.2
(0.22)*
Height: 21-1/2 in (546 mm)
Width: 12-1/2 in (318 mm)
Depth: 14 in (356 mm)
Net: 100 lb (45 kg)
Ship: 105 lb (48 kg)
*While idling

Questions and Answers:

Miller Thunderbolt 225 Specifications

General IconGeneral
Input Voltage120/240 V
Input Phase1-Phase
Input Hz60 Hz
Amperage Range40 - 225 A
ProcessesStick (SMAW)
Rated Output225 A at 25 V, 20% Duty Cycle
Duty Cycle20%
Output Voltage Range25 V

Summary

Introduction and Company Overview

Safety Precautions for Arc Welding

Symbol Usage

Explains the meaning of warning symbols used in the manual.

Arc Welding Hazards Overview

Summarizes potential hazards during arc welding operations, including shock, noise, fumes, and rays.

Additional Safety Hazards

Cylinder, Fire, and Operation Hazards

Details risks from cylinders, fire, explosion, and operational hazards.

Safety Standards and EMF Information

Lists key safety standards and discusses EMF effects on pacemakers.

Installation Guide

Selecting Location and Installing Handle

Instructions for choosing a location and installing the unit's handle.

Weld Output Cables

Information regarding weld output cable replacements or extensions.

Connecting Input Power

Operation and Controls

Controls Overview

Details the amperage control, range indicator, and output receptacles.

Duty Cycle and Volt-Ampere Curves

Explains duty cycle and shows volt-ampere output capabilities.

Maintenance and Troubleshooting

Routine Maintenance Schedule

Outlines recommended maintenance tasks at 3, 6, and 12-month intervals.

Lubricating Shunt Block and Noise Adjustment

Instructions for lubricating shunt blocks and adjusting for noise.

Troubleshooting Common Issues

Weld Output and Fan Issues

Remedies for no weld output, fan not running, or erratic current.

Arc and Electrode Issues

Solutions for erratic arc, spatter, and electrode freezing.

Parts List - Main Assembly

Parts List - Transformer and Shunt Assembly

Optional Running Gear

Miller Limited Warranty Policy

Warranty Coverage Periods

Details warranty duration for parts and labor across different components.

Warranty Exclusions and Limitations

Lists items not covered by warranty and limitations of liability.

Owner's Record and Service Contact

Personal Records and Distributor Contact

Space for personal records and information on contacting distributors.

Service Agency and Carrier Claims

Guidance on locating service agencies and filing claims with carriers.

Related product manuals