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Trailblazer 301 D
Miller Trailblazer 301 D User Manual
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Processes
Description
TIG (GT
A
W) Welding
Stick (SMAW
)
Welding
MIG (GMAW)
Welding
Flux Cored (FCAW)
Engine Driven Welding Generator
OM-4410
206 933P
July 2005
T
railblazer
301
D
Air Plasma Cutting and Gouging
with Spectrum
Unit
Air Carbon Arc (CAC-A) Cutting
and Gouging
Visit our website at
www.MillerWelds.com
File:
Engine Drive
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
6
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Signification des Symboles
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Existant en Relation Avec Le Moteur
10
Dangers Liés À L'air Comprimé
11
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Principales Normes de Sécurité
12
Information Sur Les Champs Électromagnétiques
12
Section 3 − Definitions
13
Symbol Definitions
13
Section 4 − Specifications
14
Weld, Power, and Engine Specifications
14
Dimensions, Weights, and Operating Angles
14
Stick and MIG Mode Volt-Ampere Curves
15
TIG Mode Volt-Ampere Curves
16
Fuel Consumption While Welding
17
Fuel Consumption While Using Generator Power
17
Duty Cycle
18
Generator Power Curve
18
Section 5 − Installation
19
Installing Welding Generator
19
Engine Prestart Checks
20
Adding Coolant to Radiator
21
Activating the Dry Charge Battery (if Applicable)
22
Connecting the Battery
23
Installing Exhaust Pipe
23
Connecting to Weld Output Terminals
24
Selecting Weld Cable Sizes
25
Remote Receptacle Information
25
Adjusting Wire (MIG) Weld Puddle Consistency
26
Section 6 − Operating Welding Generator
28
Front Panel Controls (See Section 6-2)
28
Description of Front Panel Controls (See Section 6-1)
29
Process/Contactor Switch on CC/CV Models
30
Remote Amperage/Voltage Control
31
Section 7 − Operating Auxiliary Equipment
32
Generator Power Receptacles and Circuit Breakers
32
Optional GFCI Receptacles
33
Wiring Instructions for Optional 240 Volt, Single-Phase Plug (NEMA 14-50P)
34
Section 8 − Maintenance and Troubleshooting
35
Maintenance Label
35
Routine Maintenance
36
Servicing Air Cleaner
38
Servicing Engine Cooling System
39
Servicing Engine Fuel and Lubrication Systems
40
Adjusting Engine Speed
41
Overload Protection
44
Section 9 − Troubleshooting
45
Welding Troubleshooting
45
Generator Power Troubleshooting
46
Engine Troubleshooting
46
Section 10 − Electrical Diagram
50
Section 11 − Run-In Procedure
52
Wetstacking
52
Run-In Procedure Using Load Bank
53
Run-In Procedure Using Resistance Grid
54
Grounding Generator to Truck or Trailer Frame
55
Section 12 − Generator Power Guidelines
55
Section 13 − Parts List
62
Options and Accessories
72
4
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Miller Trailblazer 301 D Specifications
General
Brand
Miller
Model
Trailblazer 301 D
Category
Welding System
Language
English
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