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TRAILBLAZER 275 DC
Miller TRAILBLAZER 275 DC User Manual
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T
railblazer
302
T
railblazer
275
DC
Processes
Description
TIG (GT
A
W) W
elding
Stick (SMAW
)
W
elding
MIG (GMAW)
W
elding
Flux Cored (FCAW)
Engine Driven Welding Generator
(AC Available On AC/DC Models Only)
OM-4426
215 348AD
2012
−
03
Air Plasma Cutting and Gouging
with Spectrum
Unit
Air Carbon Arc (CAC-A) Cutting
and Gouging
Visit our website at
www.MillerWelds.com
File:
Engine Drive
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
11
Signification des Symboles
11
Dangers Relatifs Au Soudage À L'arc
11
Dangers Existant en Relation Avec Le Moteur
13
Dangers Liés À L'air Comprimé
14
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
15
Proposition Californienne 65 Avertissements
17
Principales Normes de Sécurité
17
Informations Relatives Aux CEM
17
Section 3 − Definitions
18
Symbol Definitions
18
Section 4 − Specifications
19
Weld, Power, and Carbureted Engine Specifications (Subaru EH65, Kohler CH-23)
19
Weld, Power, and EFI Engine Specifications (Kohler ECH-730)
19
Dimensions, Weights, and Operating Angles
20
Fuel Consumption Curves
21
Generator Power Curve
22
Duty Cycle
22
Stick and MIG Mode Volt-Ampere Curves
23
TIG Mode Volt-Ampere Curves
24
Section 5 − Installation
25
Serial Number and Rating Label Location
25
Installing Welding Generator
25
Grounding Generator to Truck or Trailer Frame
26
Installing Exhaust Pipe
26
Engine Prestart Checks (Kohler-Powered Units)
27
Engine Prestart Checks (Subaru-Powered Units)
28
Connecting or Replacing the Battery
29
Electronic Fuel Injection (EFI) System and Battery Information
29
Weld Output Terminals
30
Connecting to Weld Output Terminals
31
Selecting Weld Cable Sizes
31
Remote Receptacle Information
32
Section 6 − Operating Welding Generator
34
Front Panel Controls (See Section 6-2)
34
Description of Front Panel Controls (See Section 6-1)
35
Cold Weather Engine Operation
35
Process/Contactor Switch on AC/DC Models
36
Stick Start Procedure − Scratch Start Technique
37
Lift-Arct TIG with Auto-Cratert and Auto-Stopt
38
Remote Voltage/Amperage Control
39
Section 7 − Operating Auxiliary Equipment
40
Generator Power Receptacles and Supplementary Protectors
40
Optional GFCI Receptacles
40
Simultaneous Weld and Power
41
Wiring Instructions for Optional 240 Volt, Single-Phase Plug (NEMA 14-50P)
41
Section 8 − Maintenance & Troubleshooting
42
Maintenance Label
42
Routine Maintenance
43
Electronic Fuel Injection (EFI) System and Servicing Information
43
Servicing Optional Spark Arrestor
44
Servicing Air Cleaner
44
Changing Engine Oil, Oil Filter, and Fuel Filter (Kohler-Powered Units)
45
Changing Engine Oil, Oil Filter, and Fuel Filter (Subaru-Powered Units)
46
Adjusting Engine Speed (Kohler Carbureted Units [CH-23])
47
Adjusting Engine Speed (Kohler EFI Units [ECH-730])
48
Adjusting Engine Speed (Subaru-Powered Units)
49
Overload Protection
50
Welding Troubleshooting
51
Generator Power Troubleshooting
52
Engine Troubleshooting
52
Section 9 − Parts List
54
Recommended Spare Parts
54
Section 10 − Electrical Diagrams
56
Section 11 − Generator Power Guidelines
60
4
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Miller TRAILBLAZER 275 DC Specifications
General
Brand
Miller
Model
TRAILBLAZER 275 DC
Category
Welding System
Language
English
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