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Trailblazer 330 Diesel
Miller Trailblazer 330 Diesel User Manual
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OWNER’S
MANU
AL
OM-291
102B
2023-12
Processes
Multiprocess
Welding
Description
Engine
Driven
Welder/Generator
For
product
information,
Owner
’s
Manual
translations,
and
more,
visit
www
.MillerWelds.com
T
railblazer
®
330
Diesel
2
Table of Contents
Table of Contents
3
Section 1 - Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
8
Additional Hazards for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 - Consignes de Sécurité - Lire Avant Utilisation
11
Symboles Utilisés
11
Dangers Relatifs au Soudage à L'arc
11
Dangers Existant en Relation Avec le Moteur
13
Dangers Liés à L'air Comprimé
14
Symboles de Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
15
Proposition Californienne 65 Avertissements
17
Principales Normes de Sécurité
17
Informations Relatives aux CEM
18
Section 3 - Definitions
19
Additional Safety Symbol Definitions
19
Miscellaneous Symbol Definitions
19
Section 4 - Specifications
21
Serial Number and Rating Label Location
21
Software Licensing Agreement
21
Information about Default Weld Parameters and Settings
21
Weld, Power, and Engine Specifications
21
Optional Battery Charger Specifications
21
Environmental Specifications
21
Dimensions, Weights, and Operating Angles
22
Dimensions for Units with Optional Running Gear
23
Duty Cycle and Overheating
23
Fuel Consumption Curves
24
Stick Mode Volt-Ampere Curves
25
MIG Mode Volt-Ampere Curves
26
TIG Mode Volt-Ampere Curves
26
Generator Power Curve
27
Battery Charge Curve (Models with Battery Charge Option)
28
Wireless Remote (Optional) Regulatory Approval
28
Section 5 - Installation
29
Installing Welder/Generator
29
Grounding Generator to Truck or Trailer Frame
30
Ground Cable Routing
30
Installing Exhaust Pipe
31
Engine Prestart Checks
32
Connecting or Replacing the Battery
33
Weld Output Terminals
34
Connecting Weld Output Cables
34
Remote Receptacle Information
35
Spool Gun Receptacle Information
35
Selecting Cable Sizes
36
Section 6 - Operation
37
Front Panel Controls
37
Main Screen
38
Menu Screen
39
System Settings Screen
40
Weld Lead Calibration
40
Cable Length Compensation (for CV Process)
41
Enabling Voltage Reducing Device (VRD)
41
Process Screen
42
Weld Settings
43
Auto-Set Functionality
44
Stick Start Procedure-Scratch Start Technique
45
Lift-Arc™ TIG with Auto-Stop™ and Auto-Crater
45
Typical Stick Welding Connections and Control Settings
46
Typical MIG Welding Connections and Settings
47
Typical Spool Gun Welding Connections and Control Settings
49
Remote Voltage/Amperage Control
50
Engine Auto-Speed
50
Engine Cold Weather Starting and Operation
51
Updating Software
52
Section 7 - Battery Charging
53
Battery Charging Guidelines
53
Connecting Uninstalled Battery to Optional Battery Charge Receptacle
53
Connecting Installed Battery to Optional Battery Charge Receptacle
54
Setting Battery Charge Controls
55
Section 8 - Operating Auxiliary Equipment
56
Generator Power Receptacles
56
GFCI Receptacle Information, Resetting, and Testing
57
Optional Excel Power
58
Simultaneous Weld and Power
58
Wiring Instructions for 240 Volt, Single-Phase Plug (NEMA 14-50P)
59
Wiring Instructions for 240 Volt, Single-Phase Plug (NEMA 6-50P)
60
Section 9 - Can-Bus Connection
61
CAN-Bus Connection
61
Trailblazer J1939 Messages
62
Section 10 - Generator/Engine Maintenance
65
Maintenance Screen
65
Routine Generator/Engine Maintenance
66
Maintenance Label
67
Replacing Air Cleaner
68
Engine Maintenance Activities
69
Overload Protection
70
Servicing Optional Spark Arrestor
71
Section 11 - Troubleshooting
72
Front Panel Display Code Information
72
Welding Troubleshooting
75
Generator Power Troubleshooting
76
Engine Troubleshooting
77
Battery Charge/Jump Troubleshooting
78
Section 12 - Parts List
79
Recommended Spare Parts
79
Section 13 - Electrical Diagrams
80
Section 14 - Generator Power Guidelines
84
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Miller Trailblazer 330 Diesel Specifications
General
Brand
Miller
Model
Trailblazer 330 Diesel
Category
Welding System
Language
English
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