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MIMAKI CJV30-100 Service Manual

MIMAKI CJV30-100
316 pages
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MIMAKI ENGINERRING CO., LTD.
URL:http://www.mimaki.co.jp/english/top
Service Documents
D500387
CJV30- 60/100/130/160
TPC-1000
MAINTENANCE MANUAL

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MIMAKI CJV30-100 Specifications

General IconGeneral
Ink TypeSolvent ink
Number of Print Heads2
ConnectivityUSB 2.0, Ethernet
Print TechnologyInkjet
Max Resolution1440 x 1440 dpi
Print Resolution1440 x 1440 dpi
Ink ColorsC, M, Y, K
Media ThicknessUp to 1.0 mm (0.04")
Media TypesVinyl, banner, paper
Media HandlingRoll feed
Cutter TypeIntegrated
Weight150 kg

Summary

CJV30-60/100/130/160 TPC-1000 Maintenance Manual

Operating Principle

1.1 Basic Operation

Covers fundamental operations like power ON/OFF, initial machine setup, media detection, and carriage functions.

1.2 Maintenance Function

Details on essential maintenance operations such as carriage out, wiper replacement, and ink system checks.

1.3 Ink System

Explains the ink system configuration, cartridge control, and error monitoring for ink supply.

1.4 Print & Cut

Information related to the print and cut functionalities of the machine.

2 Electrical Parts

2.1 Block Diagram

Illustrates the overall electrical connections within the printer's main body and external units.

2.2 Operating Description

Explains the operational principles of the printer's print head carriage and its electronic components.

2.3 Circuit Board Specifications

Details specifications for various circuit boards including power supply, main PCB, and others.

3 Workflow

3.1 Ink Related Parts

Procedures for replacing ink-related components like the head unit, cap, and cartridges.

3.2 Cut Head Carriage

Steps for replacing parts associated with the cut head carriage, including pen assembly and LED pointer.

3.3 Driving Parts

Guides for replacing driving system components such as motors, belts, and encoder scales.

3.4 Electrical Parts

Procedures for replacing electrical components like the main PCB assembly.

4 Adjustment Items

4.1 Operation Matrix

Provides a matrix correlating operations with required adjustments for troubleshooting.

4.2 Adjustment Function

Details various adjustment functions like head alignment, media compensation, and motor current settings.

4.3 Mechanical Adjustment

Instructions for mechanical adjustments such as sensor positioning and roller alignment.

5 Test Items

5.1 Test Function

Covers various test functions for checking patterns, motors, sensors, and other operations.

5.2 Other Test

Includes tests for COM short circuit, PCB integrity, and FFC line conduction.

6 Disassembly and Reassembly

6.1 Covers

Details on removing and installing various covers of the printer.

6.2 Ink-related Parts

Procedures for disassembling and reassembling ink system components like head units and pumps.

6.3 Cut Head Carriage

Instructions for disassembling and reassembling the cut head carriage and its parts.

6.4 Drive System

Disassembly and reassembly procedures for drive system components such as motors and belts.

6.5 Electrical Parts

Guidance on disassembling and reassembling electrical components and PCBs.

6.6 Sensors

Details on sensor layout and identification for troubleshooting.

7 Troubleshooting

7.1 Details on Errors and Malfunctions

Covers general troubleshooting steps, error messages, and warning messages.

7.2 Detailed Methods of Coping with the Malfunctions

Provides detailed solutions for specific malfunctions like belt noise, media issues, and electrical problems.

7.3 Checksheet

A checklist for diagnosing PCB damage and recording troubleshooting steps.

8 Operation Flow

8.1 Basic Operation

Describes basic operations like starting the machine, initial filling, and media detection.

8.2 Print Mode

Details on print modes including LOCAL/REMOTE, SETUP, and MAINTENANCE procedures.

8.3 Cut Mode

Explains operation flows for cut modes, including LOCAL/REMOTE and SETUP configurations.

8.4 Common Setting

Covers common settings such as fan control, media handling, and system parameter configurations.

8.5 Service Mode

Details service mode functions like #ADJUST, #TEST, and #PARAMETER adjustments.

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