Mitsubishi Electric EZMOTION MR-E Super MR-E-10A-QW003 User Manual

SH (NA) 030075-A (0805) MEE Printed in Japan Specifications subject to change without notice.
This Instruction Manual uses recycled paper.
MODEL
MODEL
CODE
MR-E- A-QW003/MR-E- AG-QW003 Instruction Manual
General-Purpose AC Servo
EZMOTION MR-E Super
General-Purpose Interface
MODEL
MR-E- A-QW003
INSTRUCTION MANUAL
MR-E- AG-QW003
HEAD OFFICE : TOKYO BLDG MARUNOUCHI TOKYO 100-8310
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Mitsubishi Electric EZMOTION MR-E Super MR-E-10A-QW003 Specifications

General

Model	MR-E-10A-QW003
Category	Controller
Manufacturer	Mitsubishi Electric
Feedback Resolution	131072 pulses/rev
Series	MR-E Super
Type	Servo Amplifier
Power	100W
Control Method	Sine Wave PWM
Protection Functions	Overcurrent, Overvoltage, Undervoltage, Overheat, Encoder Error
Communication Interface	RS-422
Operating Temperature Range	0 to 55 °C
Vibration Resistance	5.9 m/s² (0.6G) at 10-60Hz

Summary

Safety Instructions

WARNING

Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

CAUTION

Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight injury to personnel or may cause physical damage.

To Prevent Electric Shock

Precautions to prevent electric shock during wiring and inspection.

To Prevent Fire

Precautions to prevent fire during installation and operation, especially with regenerative resistors.

To Prevent Injury

Precautions to prevent injury, including correct voltage application and avoiding rotating parts.

2. Installation

Environmental Conditions

Specifies the environmental conditions (temperature, humidity, ambience, altitude, vibration) for operating the servo amplifier.

Installation Direction and Clearances

Details the required installation direction and clearances for single or multiple servo amplifiers within a control box.

Keep Out Foreign Materials

Precautions to prevent foreign materials like drill chips, dust, oil, or water from entering the servo amplifier.

3. Signals and Wiring

Standard Connection Example

Provides a standard connection example for the positioning module (FX-10GM) to the servo amplifier.

Internal Connection Diagram of Servo Amplifier

Shows the internal connection diagram of the servo amplifier for signal assignments in different control modes.

Input Signals

Explains the function and I/O division for input signals like Servo-on, Reset, LSP, LSN.

Output Signals

Details output signals like Trouble, Ready, In position, Speed reached, Zero speed, etc.

Input Power Supply Circuit

Explains the input power supply circuit, including the necessity of a magnetic contactor and using trouble signal for power off.

Grounding

Explains secure grounding of the servo amplifier and motor to prevent electric shock and reduce noise.

4. Operation

Startup Procedures

Safety precautions and steps for starting up the servo motor, including control mode selection and parameter setting.

Position Control Mode Operation

Details the steps for power-on, test operation, and parameter setting in position control mode.

Internal Speed Control Mode Operation

Details the steps for power-on, test operation, and parameter setting in internal speed control mode.

Stop Conditions

Lists the conditions under which the servo amplifier stops the servo motor operation.

5. Parameters

Parameter List

Lists all parameters and their classifications (basic, expansion 1, expansion 2) with write inhibit settings.

Parameter Details List

Provides detailed explanations for parameters like Control mode selection and Function selection 1.

Electronic Gear Function

Explains the electronic gear function and provides calculation examples for setting CMX and CDV.

6. Display and Operation

Display Flowchart

Shows the display flowchart for the servo amplifier, covering status, diagnosis, and parameter modes.

Status Display List

Provides a detailed list of servo statuses that can be shown on the display, including units and descriptions.

Diagnostic Mode

Lists the various displays and descriptions available in the diagnostic mode, such as sequence, I/O signals, and test operations.

Alarm Mode

Explains how current alarms, past alarm history, and parameter errors are displayed and how they can be deactivated.

Parameter Mode

Details how to navigate and change parameter settings using the amplifier's buttons, including operation examples.

External I/O Signal Display

Explains how to confirm the ON/OFF states of digital I/O signals connected to the servo amplifier.

7. General Gain Adjustment

Auto Tuning

Explains the auto tuning function for automatically estimating machine characteristics and setting optimum gains.

Manual Mode 1 (Simple Manual Adjustment)

Describes how to perform simple manual gain adjustment using three key parameters.

8. Special Adjustment Functions

Machine Resonance Suppression Filter

Explains the function of the machine resonance suppression filter (notch filter) for reducing gain at specific frequencies.

Adaptive Vibration Suppression Control

Describes adaptive vibration suppression control, which automatically detects and suppresses mechanical system vibration.

Gain Changing Function

Explains applications and function block diagrams for the gain changing function.

9. Inspection

Periodic Inspection

Recommends periodic checks for loose screws, cable condition, motor bearings, and shaft coupling.

Component Lifespan

Lists parts that require periodic replacement, like smoothing capacitors and relays.

10. Troubleshooting

Trouble at Start-up

Lists common faults occurring at start-up and their possible causes and investigations.

Alarms and Warning List

Lists alarms and warnings with their display codes, names, and deactivation methods.

Remedies for Alarms

Provides remedies for various alarms, including causes and actions to take.

11. Outline Dimension Drawings

Servo Amplifiers

Shows outline dimensions and terminal signal layout for different servo amplifier models.

12. Characteristics

Overload Protection Characteristics

Shows graphs illustrating electronic thermal relay protection characteristics against overloads.

Dynamic Brake Characteristics

Shows the dynamic brake operation diagram, calculation formulas, and how time constant varies with speed.

13. Options and Auxiliary Equipment

Regenerative Options

Details the combinations of regenerative options with servo amplifiers and their permissible regenerative power.

Noise Reduction Techniques

Covers general techniques and specific methods for reducing noise affecting the servo amplifier and peripheral devices.

EMC Filter

Recommends EMC filters for EN Standard compliance, noting their leakage current and providing combination, connection, and outline drawings.

14. Servo Motor

Standard Specifications (HF-KE)

Lists standard specifications for HF-KE W1-S100 servo motors, including rated output, torque, speed, and environmental conditions.

Electromagnetic Brake Characteristics (HF-KE)

Details the characteristics of electromagnetic brakes for HF-KE servo motors, including voltage, capacity, and life.

Installation

Provides comprehensive installation guidelines, including stacking, load, environmental conditions, drop impact, and handling precautions.

Machine Accuracies

Indicates machine accuracies of the servo motor around the output shaft and mounting, showing runout values.

15. MR-E-□AG-QW003 Servo Amplifier Compatible with Analog Input

Functions and Configuration

Introduces the MR-E- AG-QW003 servo amplifier, highlighting its analog input capabilities for speed and torque control.

Signals and Wiring

Covers standard connection examples for speed and torque control modes, I/O signals, and power supply circuits.

Parameters

Provides a list of basic parameters for the MR-E- AG-QW003 servo amplifier, including their control modes and initial values.

Display and Operation

Explains the display flowchart, status displays, diagnostic modes, and alarm handling for the MR-E- AG-QW003 amplifier.

Troubleshooting

Lists common start-up troubles, alarms, warnings, and their remedies for the MR-E- AG-QW003 servo amplifier.