Mitsubishi Electric MELDAS C6 User Manual (English)

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CNC

C6/C64/C64T

INSTRUCTION MANUAL

BNP-B2259C(ENG)

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Table of Contents7
Screen Operation15
Setting and Display Unit16
NC-Dedicated Display Unit16
Graphic Operation Terminal (A985GOT)16
Panel Computer17
Screen Operation of A985GOT18
Setting and Display Unit Operation24
Display Area of NC Screens25
Screen Transition Diagram (L System)27
Screen Transition Diagram (M System)29
Screen Selection Procedure31
Data Setting Method34
Monitor38
Position39
Total Clear of CRT Screen41
Position Display Counter Zero and Origin Zero41
Manual Numerical Value Command (S, T, M)42
Displaying Automatic Operation Program45
Coordinate46
Command48
Execution Program Monitor48
Execution Modal Monitor49
Total Integrating Time Display50
Program Search52
Memory Search53
PLC Switch54
PLC Switch on and off Operation54
Common Variable55
Common Variable Display56
Common Variable Setting57
Common Variable Data Deleting57
Local Variable58
Local Variable Data Display59
I). Tool Offset (L System)61
Wear Data62
Setting Tool Offset Data63
Erasing the Tool Offset Data63
Tool Wear and Tool Length Data Setting Mode (Incremental/Absolute)64
Tool Length Data65
Manual Tool Length Measurement I66
Manual Numerical Command Operation on the TOOL DATA Screen (M, T)72
Tool Presetter73
Tool Nose Data78
Tool Life Management I ("#1096 T_L Type" Is 1)79
Tool Life Management Method80
Conditions for Counting (Incrementing)80
Setting Tool Life Management Data81
Erasing Tool Life Management Data in Display Screen Units81
Cautions81
Tool Life Management II ("#1096 T_Ltype" Is 2)82
Group Registration82
Tool Life Incrementation Methods85
Parameters86
Tool Registration87
Outline of Functions87
Tool Registration in the Magazine Pot87
Tool Registration in the Spindle, Standby and Indexing Areas88
Deleting Tool Registration Data89
Manual Numerical Command Operation (M, T) on the TOOL REGISTRATION Screen89
Tool Offset (M System)91
Tool Offset92
Tool Offset Data Setting93
Tool Offset Data Clear93
Tool Offset Data Setting Modes (Absolute and Incremental)93
Manual Tool Length Measurement95
Manual Numeric Command Operation on the TOOL OFFSET Screen (M, T)98
Tool Registration99
Function Outline99
Tool Registration in Magazine Pot99
Tool Registration in HEAD, NEXT, and INDEX100
Tool Registration Data Clear101
Manual Numeric Command Operation on the TOOL REGISTRATION Screen (M, T)101
Tool Life102
Function Outline102
TOOL LIFE Screen Data Display103
TOOL LIFE Data Display and Setting (TOOL LIFE Data Screen107
Clear of All TOOL LIFE Data (HEAD, NEXT, GROUP LIST Screen108
Parameters109
Workpiece Coordinate111
Setting Workpiece Coordinate System Offset Data112
Setting External Workpiece Coordinate System Offset Data112
Displaying Machine Position Data112
Machining Parameters113
Process Parameters113
Control Parameters116
Axis Parameters117
Barrier Data119
I/O Parameters120
I/O Base Param120
I/O Device Param121
Computer Link Parameter123
Setup Parameters124
Program125
Function Outline126
Menu Function127
MDI Screen Menu Function127
EDIT Screen Menu Function130
Program Edit Operation132
Data Display Update (One Screen Scroll)132
Data Display Update (One Line Scroll)133
Data Change134
Data Insertion135
Deletion of One Character137
Deletion of One Block138
Deletion of Data on One Screen139
MDI Screen Extension Operation140
MDI Data Registration in Memory140
Edit Screen Extension Operation141
Edit Data Call141
New Program Registration and Preparation145
Data In/Out146
Data Input147
Change of Input and Comparison148
Machining Program Input149
Inputting Tool Offset Data151
Inputting Parameter Data152
Inputting Common Variables153
Inputting Auxiliary Axis Parameter Data154
Data Output155
Machining Program Output157
Outputting Tool Offset Data160
Outputting Parameter Data161
Outputting Common Variable Data164
Outputting History Data165
Outputting Auxiliary Axis Parameter Data166
MR-J2-CT Parameters and N No. Correspondence Table167
Program Erase169
Program File173
Program Copy174
Machining Program Copy174
Machining Program Condense175
Machining Program Merge176
Changing the Machining Program Number177
Flash ATA Card I/F178
Outline of Operation Procedure184
List of Input/Output Operations185
Input/Compare (#( 1)/ #( 2))189
Output (#( 3))190
Continuous Output (#( 4))191
Delete (#( 5))191
Directory Change and Create (#( 6))192
Rename (#( 7))192
All Delete (#( 8))192
Device Connection193
Connection of Tape Reader, Tape Puncher, Printer, FLD193
Connection of Flash ATA Card193
Diagnosis194
Alarm Message195
Tracing of Alarm and Stop Codes196
Servo Monitor197
Servo Monitor (2)198
Servo Diagnosis199
Servo Diagnosis (2)200
Power Supply Diagnosis201
Synchronous Error202
Spindle Monitor203
PLC Interface Diagnosis207
PLC-I/F Setting and Display207
PLC Device Data Display210
PLC Interface Signal Forcible Definition (Single-Shot Type)211
PLC Interface Signal Forcible Definition (Modal Type)212
Diagnosis Executed When an Emergency Stop Status Occurs213
Absolute Position Monitor216
ABS Servo Monitor216
Absolute Position Initialization217
Adjustment219
Adjustment Preparation219
Automatic Analog Output Adjustment219
Adjustment Procedure220
Parameter Input/Output221
Operation History222
Configuration225
H/W Monitor225
Auxiliary Axis Parameter226
Backup227
Auxiliary Axis Monitor231
Alarm History Display232
Auxiliary Axis Adjustment Function232
Operation Method for the Auxiliary Axis Adjustment Function235
Graphics238
Outline of Functions238
Menu Function239
Use of the Trace Mode240
Use of the Check Modes241
GRF Mode250
Standard Range257
Rotate (M System)258
Delete259
Program260
Screen Operation When Using a Panel Computer261
Screen Composition261
Screen Transition261
Display Composition263
NC Monitor Screen (for Only the Panel Computer)267
Selecting NC No. and Part System270
Selecting from the Pull-Down Menu270
Cautions272
2-System Monitor Screen (for Only the Panel Computer)273
Cautions275
Data In/Out Screen (for Only the Panel Computer)276
Selecting a Function278
Selecting a Device279
Selecting a Directory281
Selecting a File283
Executing a Function284
Copying Files285
Deleting a File291
Data Protection Function292
Setup/Maintenance Screen (for Only the Panel Computer)293
NC Alarm Guidance Screen (for Only the Panel Computer)296
NC Alarm Guidance Screen296
Analyzing the Cause of Alarms300
NC Alarm Screen (Waveform Display)301
Realtime Wave Screen (for Only the Panel Computer)304
Operation Example of Waveform Display Tool310
Real Time Waveform Display310
To Save the Waveforme Data312
To Load the Waveform Data313
To Change a Numerical Parameter314
Synchronous Tapping Error Display315
Machine Operations316
Operation State318
Operation State Transition Diagram318
Power off318
Not Ready319
Ready319
Reset319
Automatic Operation Start319
Automatic Operation Pause320
Automatic Operation Stop320
Indicator Lamps321
NC Unit Ready321
Automatic Operation Busy321
Automatic Operation Start Busy321
Automatic Operation Pause Busy321
Return to Reference Point321
NC Alarm321
M00321
M02/M30321
Reset Switch and Emergency Stop Button322
Reset Switch322
Emergency Stop Button322
Operation Mode323
Mode Selection Switch323
Jog Feed Mode324
Rapid Traverse Feed Mode325
Return to Reference Position Mode326
Incremental Feed Mode328
Handle Feed Mode329
Memory Mode330
MDI Operation Mode331
Operation Panel Switches in Operation Mode332
Rapid Traverse Override332
Cutting Feed Override332
Manual Feedrate332
Handle/Incremental Feed Magnification Factor333
Handle Feed Axis Selection333
Manual Pulse Generator333
Cycle Start and Feed Hold334
Feed Axis Selection334
Operation Panel Switch Functions335
All Axes Machine Lock335
Chamfering (L System)335
Miscellaneous Function Lock335
Single Block335
Dry Run336
Manual Override336
Override Cancel336
Optional Stop336
Optional Block Skip337
Manual Absolute338
Error Detect339
Follow-Up Function339
Axis Removal339
Manual/Automatic Synchronous Feed339
Handle Interruption340
Outline340
Interruptible Conditions340
Interruption Effective Axis341
Axis Movement Speed Resulting from Interruption341
Path Resulting after Handle Interruption342
Handle Interruption in Tool Radius Compensation344
Interrupt Amount Reset346
Operation Sequence347
Deceleration Check348
Maintenance349
Various Switches350
Layout of Rotary Switches on Control Unit350
Startup and Adjustment Procedures353
Checking the Connection353
Setting the Various Switches353
Turning the Power ON, Initializing the Memory, and Setting the Parameters356
Adjustment of Dog-Type Reference Point Return357
Outline357
Dog-Type Reference Point Return357
Reference Point Return Parameters359
Dog-Type Reference Point Return Adjustment Procedures364
Absolute Position Detection System365
Outline365
Absolute Position System Coordinate System365
Starting up the Absolute Position Detection System366
Zero Point Initialization for Auxiliary Axis376
Dog-Type Reference Point Return for Auxiliary Axis376
Absolute Position Detection for Auxiliary Axis379
Dog-Type Reference Point Return Method379
Machine Stopper Method379
Dogless-Type Marked Point Alignment Method382
Stored Stroke Limit385
Stored Stroke Limit I387
Stored Stroke Limit II388
Stored Stroke Limit IB390
Stored Stroke Limit IC390
Stored Stroke Limit for Rotation Axis391
Cautions392
Daily Maintenance and Periodic Inspection393
Daily Inspection393
Checking the External View393
Checking the Inside of the Control Panel393
Maintenance Tool393
Maintenance Items394
Escutcheon394
LCD Panel394
IC Card395
Fault Diagnosis and Action396
Checking the Fault Occurrence Status396
Fault Examples397
Maintenance Functions402
Data Input/Output Function402
Data Input/Output by RS-232C405
Data Format405
Data Output406
Data Input and Compare409
Data Input/Output Using Flash ATA Card414
Procedure to Use Flash ATA Card414
Appendices416
Appendix 1. Examples of RS-232C I/O Device Parameter Settings and Cable Connections417
Appendix 2. Registering and Editing Fixed Cycle Programs418
Parameter for Fixed Cycle Operation418
Inputting a Fixed Cycle Program418
Outputting a Fixed Cycle Program418
Deleting a Fixed Cycle Program418
Standard Fixed Cycle Subprogram419
Appendix 4. List of Command Value Ranges431
Appendix 5. Data Protection432
Data Protection Key432
Edit Lock B, C434
Appendix 6. Table of Conversion Codes for Error Code Output436
Code Conversion Specifications436
Code Table437
Restrictions439
Appendix 7. List of Alarms440
Operation Alarms (MXXX)440
Stop Codes (Txxx)445
Servo × Spindle Alarms450
MCP Alarm (Yxxx)459
System Alarms (Zxxx)461
Absolute Position Detection System Alarms (Z7X)465
Messages During Emergency Stop (EMG)468
Communication Error470
Operation Messages on Setting Display Unit475
Operation Errors (Exxx)475
Operator Messages482
Dialog Error Messages on Input/Output Screen486
Program Error (Pxxx)487

Series	MELDAS
Model	C6
Control Axes	6
Manufacturer	Mitsubishi Electric
Control System Type	Closed-loop
Type	CNC
Interpolation	Linear, Circular
Input/Output	Digital I/O
Communication Interface	RS-232
Display	LCD
Programming Language	G-code

Mitsubishi Electric MELDAS C6 User Manual

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