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MELDAS C64
Mitsubishi Electric MELDAS C64 User Manual
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CNC
C6/C64/C64T
INSTRUCTION MANUAL
BNP-B2259C(ENG)
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2
Table of Contents
Table of Contents
7
Screen Operation
15
Setting and Display Unit
16
NC-Dedicated Display Unit
16
Graphic Operation Terminal (A985GOT)
16
Panel Computer
17
Screen Operation of A985GOT
18
Setting and Display Unit Operation
24
Display Area of NC Screens
25
Screen Transition Diagram (L System)
27
Screen Transition Diagram (M System)
29
Screen Selection Procedure
31
Data Setting Method
34
Monitor
38
Position
39
Total Clear of CRT Screen
41
Position Display Counter Zero and Origin Zero
41
Manual Numerical Value Command (S, T, M)
42
Displaying Automatic Operation Program
45
Coordinate
46
Command
48
Execution Program Monitor
48
Execution Modal Monitor
49
Total Integrating Time Display
50
Program Search
52
Memory Search
53
PLC Switch
54
PLC Switch on and off Operation
54
Common Variable
55
Common Variable Display
56
Common Variable Setting
57
Common Variable Data Deleting
57
Local Variable
58
Local Variable Data Display
59
I). Tool Offset (L System)
61
Wear Data
62
Setting Tool Offset Data
63
Erasing the Tool Offset Data
63
Tool Wear and Tool Length Data Setting Mode (Incremental/Absolute)
64
Tool Length Data
65
Manual Tool Length Measurement I
66
Manual Numerical Command Operation on the TOOL DATA Screen (M, T)
72
Tool Presetter
73
Tool Nose Data
78
Tool Life Management I ("#1096 T_L Type" Is 1)
79
Tool Life Management Method
80
Conditions for Counting (Incrementing)
80
Setting Tool Life Management Data
81
Erasing Tool Life Management Data in Display Screen Units
81
Cautions
81
Tool Life Management II ("#1096 T_Ltype" Is 2)
82
Group Registration
82
Tool Life Incrementation Methods
85
Parameters
86
Tool Registration
87
Outline of Functions
87
Tool Registration in the Magazine Pot
87
Tool Registration in the Spindle, Standby and Indexing Areas
88
Deleting Tool Registration Data
89
Manual Numerical Command Operation (M, T) on the TOOL REGISTRATION Screen
89
Tool Offset (M System)
91
Tool Offset
92
Tool Offset Data Setting
93
Tool Offset Data Clear
93
Tool Offset Data Setting Modes (Absolute and Incremental)
93
Manual Tool Length Measurement
95
Manual Numeric Command Operation on the TOOL OFFSET Screen (M, T)
98
Tool Registration
99
Function Outline
99
Tool Registration in Magazine Pot
99
Tool Registration in HEAD, NEXT, and INDEX
100
Tool Registration Data Clear
101
Manual Numeric Command Operation on the TOOL REGISTRATION Screen (M, T)
101
Tool Life
102
Function Outline
102
TOOL LIFE Screen Data Display
103
TOOL LIFE Data Display and Setting (TOOL LIFE Data Screen
107
Clear of All TOOL LIFE Data (HEAD, NEXT, GROUP LIST Screen
108
Parameters
109
Workpiece Coordinate
111
Setting Workpiece Coordinate System Offset Data
112
Setting External Workpiece Coordinate System Offset Data
112
Displaying Machine Position Data
112
Machining Parameters
113
Process Parameters
113
Control Parameters
116
Axis Parameters
117
Barrier Data
119
I/O Parameters
120
I/O Base Param
120
I/O Device Param
121
Computer Link Parameter
123
Setup Parameters
124
Program
125
Function Outline
126
Menu Function
127
MDI Screen Menu Function
127
EDIT Screen Menu Function
130
Program Edit Operation
132
Data Display Update (One Screen Scroll)
132
Data Display Update (One Line Scroll)
133
Data Change
134
Data Insertion
135
Deletion of One Character
137
Deletion of One Block
138
Deletion of Data on One Screen
139
MDI Screen Extension Operation
140
MDI Data Registration in Memory
140
Edit Screen Extension Operation
141
Edit Data Call
141
New Program Registration and Preparation
145
Data In/Out
146
Data Input
147
Change of Input and Comparison
148
Machining Program Input
149
Inputting Tool Offset Data
151
Inputting Parameter Data
152
Inputting Common Variables
153
Inputting Auxiliary Axis Parameter Data
154
Data Output
155
Machining Program Output
157
Outputting Tool Offset Data
160
Outputting Parameter Data
161
Outputting Common Variable Data
164
Outputting History Data
165
Outputting Auxiliary Axis Parameter Data
166
MR-J2-CT Parameters and N No. Correspondence Table
167
Program Erase
169
Program File
173
Program Copy
174
Machining Program Copy
174
Machining Program Condense
175
Machining Program Merge
176
Changing the Machining Program Number
177
Flash ATA Card I/F
178
Outline of Operation Procedure
184
List of Input/Output Operations
185
Input/Compare (#( 1)/ #( 2))
189
Output (#( 3))
190
Continuous Output (#( 4))
191
Delete (#( 5))
191
Directory Change and Create (#( 6))
192
Rename (#( 7))
192
All Delete (#( 8))
192
Device Connection
193
Connection of Tape Reader, Tape Puncher, Printer, FLD
193
Connection of Flash ATA Card
193
Diagnosis
194
Alarm Message
195
Tracing of Alarm and Stop Codes
196
Servo Monitor
197
Servo Monitor (2)
198
Servo Diagnosis
199
Servo Diagnosis (2)
200
Power Supply Diagnosis
201
Synchronous Error
202
Spindle Monitor
203
PLC Interface Diagnosis
207
PLC-I/F Setting and Display
207
PLC Device Data Display
210
PLC Interface Signal Forcible Definition (Single-Shot Type)
211
PLC Interface Signal Forcible Definition (Modal Type)
212
Diagnosis Executed When an Emergency Stop Status Occurs
213
Absolute Position Monitor
216
ABS Servo Monitor
216
Absolute Position Initialization
217
Adjustment
219
Adjustment Preparation
219
Automatic Analog Output Adjustment
219
Adjustment Procedure
220
Parameter Input/Output
221
Operation History
222
Configuration
225
H/W Monitor
225
Auxiliary Axis Parameter
226
Backup
227
Auxiliary Axis Monitor
231
Alarm History Display
232
Auxiliary Axis Adjustment Function
232
Operation Method for the Auxiliary Axis Adjustment Function
235
Graphics
238
Outline of Functions
238
Menu Function
239
Use of the Trace Mode
240
Use of the Check Modes
241
GRF Mode
250
Standard Range
257
Rotate (M System)
258
Delete
259
Program
260
Screen Operation When Using a Panel Computer
261
Screen Composition
261
Screen Transition
261
Display Composition
263
NC Monitor Screen (for Only the Panel Computer)
267
Selecting NC No. and Part System
270
Selecting from the Pull-Down Menu
270
Cautions
272
2-System Monitor Screen (for Only the Panel Computer)
273
Cautions
275
Data In/Out Screen (for Only the Panel Computer)
276
Selecting a Function
278
Selecting a Device
279
Selecting a Directory
281
Selecting a File
283
Executing a Function
284
Copying Files
285
Deleting a File
291
Data Protection Function
292
Setup/Maintenance Screen (for Only the Panel Computer)
293
NC Alarm Guidance Screen (for Only the Panel Computer)
296
NC Alarm Guidance Screen
296
Analyzing the Cause of Alarms
300
NC Alarm Screen (Waveform Display)
301
Realtime Wave Screen (for Only the Panel Computer)
304
Operation Example of Waveform Display Tool
310
Real Time Waveform Display
310
To Save the Waveforme Data
312
To Load the Waveform Data
313
To Change a Numerical Parameter
314
Synchronous Tapping Error Display
315
Machine Operations
316
Operation State
318
Operation State Transition Diagram
318
Power off
318
Not Ready
319
Ready
319
Reset
319
Automatic Operation Start
319
Automatic Operation Pause
320
Automatic Operation Stop
320
Indicator Lamps
321
NC Unit Ready
321
Automatic Operation Busy
321
Automatic Operation Start Busy
321
Automatic Operation Pause Busy
321
Return to Reference Point
321
NC Alarm
321
M00
321
M02/M30
321
Reset Switch and Emergency Stop Button
322
Reset Switch
322
Emergency Stop Button
322
Operation Mode
323
Mode Selection Switch
323
Jog Feed Mode
324
Rapid Traverse Feed Mode
325
Return to Reference Position Mode
326
Incremental Feed Mode
328
Handle Feed Mode
329
Memory Mode
330
MDI Operation Mode
331
Operation Panel Switches in Operation Mode
332
Rapid Traverse Override
332
Cutting Feed Override
332
Manual Feedrate
332
Handle/Incremental Feed Magnification Factor
333
Handle Feed Axis Selection
333
Manual Pulse Generator
333
Cycle Start and Feed Hold
334
Feed Axis Selection
334
Operation Panel Switch Functions
335
All Axes Machine Lock
335
Chamfering (L System)
335
Miscellaneous Function Lock
335
Single Block
335
Dry Run
336
Manual Override
336
Override Cancel
336
Optional Stop
336
Optional Block Skip
337
Manual Absolute
338
Error Detect
339
Follow-Up Function
339
Axis Removal
339
Manual/Automatic Synchronous Feed
339
Handle Interruption
340
Outline
340
Interruptible Conditions
340
Interruption Effective Axis
341
Axis Movement Speed Resulting from Interruption
341
Path Resulting after Handle Interruption
342
Handle Interruption in Tool Radius Compensation
344
Interrupt Amount Reset
346
Operation Sequence
347
Deceleration Check
348
Maintenance
349
Various Switches
350
Layout of Rotary Switches on Control Unit
350
Startup and Adjustment Procedures
353
Checking the Connection
353
Setting the Various Switches
353
Turning the Power ON, Initializing the Memory, and Setting the Parameters
356
Adjustment of Dog-Type Reference Point Return
357
Outline
357
Dog-Type Reference Point Return
357
Reference Point Return Parameters
359
Dog-Type Reference Point Return Adjustment Procedures
364
Absolute Position Detection System
365
Outline
365
Absolute Position System Coordinate System
365
Starting up the Absolute Position Detection System
366
Zero Point Initialization for Auxiliary Axis
376
Dog-Type Reference Point Return for Auxiliary Axis
376
Absolute Position Detection for Auxiliary Axis
379
Dog-Type Reference Point Return Method
379
Machine Stopper Method
379
Dogless-Type Marked Point Alignment Method
382
Stored Stroke Limit
385
Stored Stroke Limit I
387
Stored Stroke Limit II
388
Stored Stroke Limit IB
390
Stored Stroke Limit IC
390
Stored Stroke Limit for Rotation Axis
391
Cautions
392
Daily Maintenance and Periodic Inspection
393
Daily Inspection
393
Checking the External View
393
Checking the Inside of the Control Panel
393
Maintenance Tool
393
Maintenance Items
394
Escutcheon
394
LCD Panel
394
IC Card
395
Fault Diagnosis and Action
396
Checking the Fault Occurrence Status
396
Fault Examples
397
Maintenance Functions
402
Data Input/Output Function
402
Data Input/Output by RS-232C
405
Data Format
405
Data Output
406
Data Input and Compare
409
Data Input/Output Using Flash ATA Card
414
Procedure to Use Flash ATA Card
414
Appendices
416
Appendix 1. Examples of RS-232C I/O Device Parameter Settings and Cable Connections
417
Appendix 2. Registering and Editing Fixed Cycle Programs
418
Parameter for Fixed Cycle Operation
418
Inputting a Fixed Cycle Program
418
Outputting a Fixed Cycle Program
418
Deleting a Fixed Cycle Program
418
Standard Fixed Cycle Subprogram
419
Appendix 4. List of Command Value Ranges
431
Appendix 5. Data Protection
432
Data Protection Key
432
Edit Lock B, C
434
Appendix 6. Table of Conversion Codes for Error Code Output
436
Code Conversion Specifications
436
Code Table
437
Restrictions
439
Appendix 7. List of Alarms
440
Operation Alarms (MXXX)
440
Stop Codes (Txxx)
445
Servo × Spindle Alarms
450
MCP Alarm (Yxxx)
459
System Alarms (Zxxx)
461
Absolute Position Detection System Alarms (Z7X)
465
Messages During Emergency Stop (EMG)
468
Communication Error
470
Operation Messages on Setting Display Unit
475
Operation Errors (Exxx)
475
Operator Messages
482
Dialog Error Messages on Input/Output Screen
486
Program Error (Pxxx)
487
Other manuals for Mitsubishi Electric MELDAS C64
Interface Manual
342 pages
Programming Manual
478 pages
Maintenance Manual
173 pages
Parameter Manual
317 pages
4
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Mitsubishi Electric MELDAS C64 Specifications
General
Brand
Mitsubishi Electric
Model
MELDAS C64
Category
Control Systems
Language
English
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