Mitsubishi Electric MR-J2S-20B User Manual

General-Purpose AC Servo
MODEL
MR-J2S- B
SERVO AMPLIFIER
INSTRUCTION MANUAL
SSCNET Compatible
J2-Super Series
F

Mitsubishi Electric MR-J2S-20B Specifications

General

Model	MR-J2S-20B
Series	MR-J2S
Category	Amplifier
Type	Servo Amplifier
Rated Output	200 W
Rated Output Current	1.3 A
Feedback System	Incremental encoder
Communication Interface	RS-422
Input Voltage	AC 200 V
Control Method	Sine Wave PWM
Protection Functions	Overcurrent, Overvoltage, Overload, Overheat
Operating Environment	0 to 55 °C, 20 to 90% RH
Storage Environment	-20 to 65 °C, 20 to 90% RH

Summary

Safety Instructions and Precautions

Understanding Warning and Caution Levels

Classifies safety instructions into WARNING and CAUTION levels for hazard communication.

Safety Precautions for Installation and Operation

Preventing Electric Shock Hazards

Details crucial safety measures to prevent electric shock during installation and operation.

Preventing Fire Hazards

Outlines precautions to prevent fire incidents related to servo amplifier and motor installation.

Preventing Personal Injury Risks

Provides safety guidelines to prevent injuries from electrical hazards and mechanical parts.

Installation, Handling, and Wiring Safety

Safe Transportation and Installation Practices

Covers safe practices for transporting and installing servo equipment, emphasizing load-bearing and clearances.

Wiring Safety and Equipment Usage

Details correct wiring procedures and safe equipment usage, including corrective actions for alarms.

Servo Amplifier Functions and Configuration

Detailed Servo Amplifier Specifications

Lists detailed technical specifications for various servo amplifier models, including power, environment, and structure.

Servo System Configuration with Auxiliary Equipment

Illustrates the wiring and connection of the servo system with auxiliary equipment for 3-phase power supplies.

Installation Guidelines and Environmental Requirements

General Installation Precautions and Safety

Highlights essential safety and installation guidelines, including stacking and environmental requirements.

Signals and Wiring Best Practices

Safety Warnings for Wiring Procedures

Emphasizes critical safety warnings and precautions for wiring servo amplifier and motor connections.

Control Signal System Connection Examples

Provides a detailed connection example for the control signal system of MR-J2S-700B or lower models.

I/O Signal Connector Pinout Configurations

Shows the pin configurations for CN1A, CN1B, CN2, and CN3 connectors on MR-J2S-700B or lower models.

Detailed I/O Signal and Connector Explanations

Explains the function and application of each connector and the details of I/O signals for servo amplifiers.

Understanding Alarm Occurrence and Timing Charts

Illustrates the sequence of events and timing during alarm occurrences in the servo system.

Digital Input and Output Signal Interface Details

Power Line Circuit Connection Examples

Servo Amplifier Terminal Block Configurations

Servo Amplifier to Servo Motor Connection Procedures

Provides essential instructions for connecting the servo amplifier to the servo motor, including grounding procedures.

Electromagnetic Brake Circuit Configuration

Explains how to configure the electromagnetic brake circuit for activation by interface signals and forced stop.

Grounding Procedures for Servo Systems

Operation and Display Guide

Pre-Operation Checks Before Power-On

Lists essential checks for wiring, axis number, parameters, environment, and machine tightness before initial power-on.

Servo Amplifier Startup Procedures and Parameter Settings

Details the steps for powering on the servo amplifier and setting initial parameters for machine operation.

Understanding Servo Amplifier Display Indicators

Test Operation Mode Functions

Describes how to perform jog and positioning operations using the MR Configurator software for testing.

Gain Adjustment Techniques

Overview of Gain Adjustment Methods

Explains different gain adjustment modes including auto tuning and manual modes for servo amplifier tuning.

Gain Adjustment Sequence and Mode Usage

Gain Tuning Using MR Configurator Software

Describes functions like machine analyzer, gain search, and machine simulation using MR Configurator software.

Auto Tuning Mode Functionality and Settings

Explains the operation and parameters for Auto Tuning Mode 1 and Mode 2 for automatic gain adjustment.

Auto Tuning Mode Operation Details

Step-by-Step Auto Tuning Adjustment Procedure

Optimizing Response Level in Auto Tuning

Manual Gain Adjustment (Mode 1) Procedures

Details the parameters used for simple manual gain adjustment, focusing on speed control.

Special Adjustment Functions for System Optimization

Introduction to Special Adjustment Functions

Machine Resonance Suppression Filter Functionality

Adaptive Vibration Suppression Control

Describes the adaptive vibration suppression control's ability to detect and suppress mechanical resonance automatically.

Low-Pass Filter Functionality and Parameters

Gain Changing Functionality and Applications

Outlines applications for changing servo gains during rotation, stop, or via external signals for stability.

Gain Changing Function Parameters and Block Diagram

Gain Changing Operation Examples and Charts

Inspection and Troubleshooting Procedures

Periodic Inspection and Maintenance Procedures

Recommends periodic inspection checks for servo amplifiers, including cables and terminal blocks.

Troubleshooting Alarms and Warnings

Provides a comprehensive list of alarms and warnings with their display codes, names, and deactivation methods.

Alarm Remedies and General Handling Procedures

Outlines general procedures for handling alarms, including eliminating causes and resetting alarms.

Troubleshooting Specific Alarms and Remedies

Troubleshooting Warnings and Their Remedies

Lists remedies for common warnings such as battery issues, parameter errors, and forced stop signals.

Servo Amplifier Characteristics and Performance

Overload Protection Characteristics

Illustrates the electronic thermal relay protection curves for various servo amplifier models to prevent overload damage.

Power Supply Capacity and Heat Generation Data

Dynamic Brake Characteristics and Time Constant

Describes the dynamic brake operation pattern and provides formulas and charts for calculating the time constant.

Inrush Currents at Power-On

Options and Auxiliary Equipment

Regenerative Brake Options and Combinations

Details the combinations of servo amplifiers and regenerative brake options, including regenerative power ratings.

Regenerative Brake Option Selection Methods

Regenerative Brake Option Connection and Mounting

Regenerative Brake Resistor Connection for High-Capacity Models

Regenerative Brake Option Connection for PX Models

Brake Unit Selection and Connection Procedures

Power Regeneration Converter Connection Example

External Dynamic Brake Selection and Connection

Details the selection of external dynamic brakes and their connection diagrams for servo amplifiers.

Cables and Connectors for System Interconnection

Encoder Cable Details and Connection Diagrams

Maintenance Junction Card (MR-J2CN3TM) Usage and Connection

Battery Usage for Absolute Position Detection

MR Configurator Software for Servo Configuration

Lists the specifications and system requirements for the MR Configurator software used for servo configuration.

Power Regeneration Common Converter Selection Criteria

Power Regeneration Converter Connection and Grounding

Circuit Protection and Power Factor Improvement Components

Noise Reduction Techniques and Products

External Noise Reduction Techniques and Products

Leakage Current Breaker Selection Method

EMC Filter Selection and Connection Procedures

Absolute Position Detection System

Absolute Position Detection System Features

Explains the features and benefits of the absolute position detection system, enabling battery-backed position tracking.

System Specifications and Configuration

Battery Installation Procedure for Absolute Position

Provides a step-by-step guide for safely installing the battery for the absolute position detection system, including static electricity precautions.