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Mitsubishi Electric Mr.Slim MUZ09UN User Manual

Mitsubishi Electric Mr.Slim MUZ09UN
77 pages
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SERVICE MANUAL
CONTENTS
1. FEATURES·························································2
2. PART NAMES AND FUNCTIONS······················4
3. SPECIFICATION·················································6
4. DATA···································································8
5. OUTLINES AND DIMENSIONS ·······················18
6. WIRING DIAGRAM ··········································20
7. REFRIGERANT SYSTEM DIAGRAM··············22
8. MICROPROCESSOR CONTROL ····················23
9. SERVICE FUNCTIONS ····································39
10. TROUBLESHOOTING······································41
11. DISASSEMBLY INSTRUCTIONS·····················61
12. PARTS LIST······················································68
13. OPTIONAL PARTS···········································74
Wireless type
Models
MSZ09UN (W) · MUZ09UN
MSZ12UN (W) · MUZ12UN
No. OB297
REVISED EDITION-A
The Slim Line.
From Mitsubishi Electric.
L
I
S
T
E
D
CUS
Remote
controller
TM
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
MSZ09UN
INDOOR UNIT
MUZ09UN
MUZ12UN
OUTDOOR UNIT
Revision A:
Conditions of operation frequency have been added.
Please void OB297.
OB297--1.qxp 04.2.4 4:19 PM Page 1

Table of Contents

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Mitsubishi Electric Mr.Slim MUZ09UN Specifications

General IconGeneral
CategoryAir Conditioner
BrandMitsubishi Electric
SeriesMr.Slim
Refrigerant TypeR410A
Model NameMUZ-09UN
Cooling Capacity (BTU/h)9000
Cooling Capacity (kW)2.6
Power Supply230V/1ph/60Hz
Outdoor Unit Dimensions (HxWxD, mm)550 x 800 x 285

Summary

SERVICE MANUAL

Wireless Type Models

Lists the specific indoor and outdoor unit models covered by the manual.

1 FEATURES

Optimum Comfort Year-Round

Explains how inverter technology ensures consistent room temperature and comfort.

High-Speed Cooling & Heating

Describes the benefits of inverter technology for efficient cooling and heating performance.

Extra Energy Savings

Highlights the energy efficiency improvements offered by inverter technology.

Lowered Indoor Unit Sound Level

Notes a reduction in noise levels for the indoor unit.

Improved Indoor Unit Dimensions

Advanced Remote Controller Features

Details the features of the wireless remote controller, including the "I Feel Control" function.

Airflow Direction Control

Explains how to control airflow direction using the remote controller.

Auto-Restart Function

Describes the function that automatically restarts the unit after a power outage.

High-Performance Rotary Compressor

Highlights the advanced design and benefits of the rotary compressor.

Quiet Outdoor Unit Operation

Explains how the twin-rotary compressor reduces vibration and noise.

Lowered Outdoor Unit Sound Level

Notes a reduction in noise levels for the outdoor unit.

2 PART NAMES AND FUNCTIONS

Indoor Unit Components

Identifies and labels parts of the indoor unit for MSZ09UN/MSZ12UN.

Outdoor Unit Components

Identifies and labels parts of the outdoor unit for MUZ09UN/MUZ12UN.

ACCESSORIES

Remote Controller Details

Provides a diagram and labels for the wireless remote controller.

3 SPECIFICATION

Indoor Unit Specifications

Lists indoor unit specs like dimensions, power, airflow, and sound level.

Outdoor Unit Specifications

Lists outdoor unit specs like finish, power, and refrigerant details.

Refrigerant Piping Details

Details refrigerant pipe sizes, connection methods, and lengths.

Test Condition Data

Max. Refrigerant Piping Length

Provides max refrigerant pipe lengths for different models.

Max. Height Difference

Specifies max allowable height difference between indoor and outdoor units.

4 DATA

Cooling Capacity Performance

Presents cooling capacity data for various temperatures and conditions.

Cooling Capacity Corrections

Shows correction factors for cooling capacity based on piping length.

Heating Capacity Performance

Presents heating capacity data for various temperatures and conditions.

Emergency Operation Mode

Instructions for using emergency operation for fixed compressor frequencies.

4-2. PERFORMANCE CURVE

MSZ09UN/MUZ09UN Cooling Curves

Cooling performance curves showing capacity and power consumption vs. outdoor temperature.

MSZ09UN/MUZ09UN Heating Curves

Heating performance curves showing capacity and power consumption vs. outdoor temperature.

MSZ12UN/MUZ12UN Cooling Curves

MSZ12UN/MUZ12UN Heating Curves

Heating performance curves for MSZ12UN/MUZ12UN, showing capacity and power consumption.

4-3. Condensing Pressure

MSZ09UN Cooling Pressure Charts

Condensing and suction pressure charts for MSZ09UN cooling operation.

MSZ09UN Heating Pressure Charts

Condensing and suction pressure charts for MSZ09UN heating operation.

MSZ12UN Cooling Pressure Charts

MSZ12UN Heating Pressure Charts

Condensing and suction pressure charts for MSZ12UN heating operation.

4-4. STANDARD OPERATION DATA

Total Unit Specifications

Standard data for total capacity, SHF, input, and rated frequency.

Electrical Circuit Data

Electrical circuit specifications for indoor and outdoor units.

Refrigerant Circuit Data

Refrigerant circuit specifications including pressures and temperatures.

Indoor & Outdoor Unit Data

Standard operation data for indoor/outdoor unit temperatures, fan speed, and airflow.

Power Supply Wiring

Wiring diagrams and control voltage information for power supply.

4-5. OPERATING RANGE

Power Supply Voltage Ranges

Details rated and guaranteed voltage ranges for indoor and outdoor units.

Cooling & Heating Operating Ranges

Lists operating ranges for cooling/heating based on temperatures and humidity.

Outlet Air Speed & Coverage

Provides data on outlet air speed and coverage range.

Additional Refrigerant Charge

Specifies additional refrigerant charge required for different piping lengths.

Operational Data Clarification

Guaranteed Voltage Ranges

Lists guaranteed voltage ranges for indoor and outdoor units.

Air Flow Setting

Specifies that air flow should be set to MAX.

Main Readings for Monitoring

Lists the main readings to be monitored during operation.

Measuring Temperature Differences

Provides instructions on how to measure temperature differences for service.

Cooling Capacity Performance Curves

Cooling Capacity Correction Factors

Graphs showing cooling capacity correction factors vs. indoor WB temp and frequency.

Total Input Cooling Correction Factors

Graphs showing total input correction factors vs. indoor WB temp and frequency.

MSZ09UN Cooling/Input Frequency Correction

Correction factors for MSZ09UN cooling capacity/input related to compressor frequency.

MSZ12UN Cooling/Input Frequency Correction

Correction factors for MSZ12UN cooling capacity/input related to compressor frequency.

Heating Capacity Performance Curves

Heating Capacity Correction Factors

Graphs showing heating capacity correction factors vs. indoor DB temp and frequency.

Total Input Heating Correction Factors

Graphs showing total input correction factors vs. indoor DB temp and frequency.

MSZ09UN Heating/Input Frequency Correction

Correction factors for MSZ09UN heating capacity/input related to compressor frequency.

MSZ12UN Heating/Input Frequency Correction

Correction factors for MSZ12UN heating capacity/input related to compressor frequency.

5 OUTLINES AND DIMENSIONS

MSZ09UN Indoor Unit Dimensions

Dimensional drawings and specifications for the MSZ09UN indoor unit.

MSZ12UN Indoor Unit Dimensions

Dimensional drawings and specifications for the MSZ12UN indoor unit.

MUZ09UN/MUZ12UN Outdoor Unit Dimensions

Required Space for Outdoor Unit

Illustrates required clearance space around the outdoor unit for proper ventilation.

6 WIRING DIAGRAM

MSZ09UN Indoor Unit Wiring

Wiring diagram for the indoor unit of the MSZ09UN model.

MSZ12UN Indoor Unit Wiring

Wiring diagram for the indoor unit of the MSZ12UN model.

MUZ09UN/MUZ12UN Outdoor Unit Wiring Diagram

7 REFRIGERANT SYSTEM DIAGRAM

MSZ09UN/MUZ09UN Refrigerant System

Illustrates the refrigerant flow and components for the MSZ09UN/MUZ09UN model.

MSZ12UN/MUZ12UN Refrigerant System

Illustrates the refrigerant flow and components for the MSZ12UN/MUZ12UN model.

8 MICROPROCESSOR CONTROL

Wireless Remote Controller Operation

Diagram and labels for wireless remote controller buttons and functions.

Indoor Unit Operation Indicator Lamp

Explains the operation indicator lamp and its meaning.

8-1. "I FEEL CONTROL" OPERATION

Operation Mode Determination

Describes how room temperature dictates the operation mode in "I FEEL CONTROL".

Initial Set Temperature Determination

Explains how initial room temp influences set temp in "I FEEL CONTROL".

Temperature Button Functions

Fuzzy Control Operation

Details the "Fuzzy control" feature that adjusts set temp based on user preference.

8-1-1. COOL Mode "I FEEL CONTROL"

Explains indoor fan speed control and coil frost prevention in COOL mode.

8-1-2. DRY Mode "I FEEL CONTROL"

MSZ09UN DRY Mode Operation

Indoor fan speed and compressor/fan logic for MSZ09UN in DRY mode.

MSZ12UN DRY Mode Operation

Compressor and fan operation logic for MSZ12UN in DRY mode.

8-1-3. HEAT Mode "I FEEL CONTROL"

MSZ09UN/MSZ12UN Indoor Fan Speed Control

Indoor fan speed control in AUTO mode for MSZ09UN/MSZ12UN in HEAT mode.

Cold Air Prevention Control

Controls to prevent cold air blow during heating for MSZ09UN/MSZ12UN.

Heat Mode Control Functions

Warm Air Control Logic

Describes how warm air control works based on various conditions.

Flow Soft Control

Explains indoor fan operation when the thermostat is OFF.

High Pressure Protection

Details compressor frequency control for high pressure protection in HEAT mode.

Defrosting Operation

Conditions and procedures for defrosting operation.

Defrosting Time Chart (HEAT Mode)

R.V. Coil Control

Describes the control of the R.V. coil during different operation modes.

Fan and Compressor Control Logic

8-2. COOL OPERATION

Details the operation of the unit in COOL mode.

8-3. DRY OPERATION

Details the operation of the unit in DRY mode.

8-4. HEAT OPERATION

Details the operation of the unit in HEAT mode.

8-5. FAN MOTOR CONTROL (MSZ09UN)

Rotational Frequency Feedback Control

Explains the feedback control for indoor fan motor rotational frequency.

Fan Motor Lock-Up Protection

Describes the protection mechanism for fan motor lock-up.

8-6. AUTO VANE OPERATION

Details vane motor drive, angle changes, positioning, and auto mode.

Vane Control Modes and Timer Operations

Swing Mode Operation

How to select swing mode for vertical vane movement.

Cold Air Prevention in HEAT

How horizontal vane angle changes to prevent cold air blow in HEAT operation.

8-7. TIMER OPERATION

Step-by-step guide for setting ON/OFF timers and cancellation.

8-8. EMERGENCY-TEST OPERATION

Emergency Operation Switch Usage

Important note regarding the use of the emergency operation switch.

Indicator Lamps for Emergency Operation

Visual indicators for emergency operation status on MSZ09UN/MSZ12UN.

8-9. Main Power Supply Circuit

Describes the function of the current-limiting resistor during power-on.

Power Supply Circuit Operations

Normal Operation Power Circuit

Explains the power supply conversion and control at normal operation.

Power Factor Improvement

Explains how power factor is improved in the inverter circuit.

Electrical Noise Elimination

Describes the noise filter circuit and its function.

Intelligent Power Module (IPM)

Details the function and components of the IPM.

8-10. Operational Frequency Control

Operational Frequency Overview

Overview of how operational frequency is controlled.

Frequency vs. Temperature Difference

How frequency is set based on temperature difference at start-up and after.

Discharge Temperature and Voltage Control

Frequency Control by Discharge Temperature

Details compressor frequency control for high discharge temperature protection.

8-11. Optimal Voltage Control

Explains the concept and determination of optimal voltage control.

8-12. Expansion Valve Control (LEV)

LEV Control Outline and Specifications

Overview of the LEV control system and its adjustments.

LEV Control Data and Charts

Target Discharge Temperature Reference

Table and graph showing target discharge temperatures for different frequencies.

LEV Standard Opening Degree Reference

Table showing LEV opening pulse values for different frequencies.

9 SERVICE FUNCTIONS

Change in Defrost Setting

How to change defrost finish temperature using a jumper wire.

Timer Short Mode

Method to shorten set time using short circuits for service.

P.C. Board Modification for Operation

Instructions for modifying P.C. boards for individual indoor unit operation.

9-4. AUTO RESTART FUNCTION

Releasing Auto Restart Function

Steps to disable the auto restart function.

Auto Restart Function Notes

Important notes regarding auto restart function operation and power failures.

10 TROUBLESHOOTING

Cautions on Troubleshooting

General precautions and checks before troubleshooting.

Troubleshooting Procedure Overview

Steps to follow for diagnosing issues using the operation indicator lamp.

Remote Controller Battery Replacement

Instructions for replacing remote controller batteries and resetting the unit.

10-2. Troubleshooting Procedure

Troubleshooting Flowchart Start

Entry point for diagnosing unit issues based on operational status.

Operation Indicator Lamp Abnormalities

Covers flash codes (1-7 times) indicating specific component failures.

Component Checks and References

Guides to checking specific components like thermistors, fan motors, and control boards.

Troubleshooting Check Table

Operation Indicator Lamp Flashing Patterns

Explains the meaning of different flashing patterns of the operation indicator lamp.

Detailed Troubleshooting Table

A table mapping symptoms, abnormal points, detection methods, and checkpoints.

Outdoor Unit LED Indication Table

Outdoor Unit Error Code Diagnosis

A table detailing LED indications, symptoms, detection methods, and checkpoints for outdoor unit errors.

2. Trouble Criterion of Main Parts

Thermistor Check Methods

Check methods and criteria for room, indoor coil, defrost, discharge, and fin thermistors.

Compressor and Fan Motor Checks

Check methods and criteria for the compressor and indoor fan motor.

Component Resistance Checks

Outdoor Fan Motor & Vane Motor Checks

Check methods and criteria for outdoor fan motor and vane motor.

R.V. Coil & Expansion Valve Checks

Check methods and criteria for the R.V. coil and expansion valve.

Inverter/Compressor Troubleshooting

Checking for Open Phase

Procedure to check for balanced voltage between compressor terminals.

Checking for Open IPM

Procedure to check resistance between IPM terminals.

Compressor Troubleshooting Procedures

Compressor Winding Check

Procedure to check compressor winding resistance for shorts or opens.

Compressor Operation Time Check

Procedure to measure compressor operation time until it stops due to overcurrent.

Indoor Fan Motor Troubleshooting

Checking Indoor Fan Motor Operation

Troubleshooting steps for the indoor fan motor when it does not operate.

Remote Control and Receiver Troubleshooting

Remote Controller and P.C. Board Checks

Steps to diagnose issues with the remote controller and receiver P.C. board.

Unit Non-Operation Troubleshooting

Indoor Electronic Control Board Check

Troubleshooting for the indoor electronic control P.C. board.

Outdoor Thermistor Check

Checks for abnormalities in outdoor unit thermistors.

Specific Operation Troubleshooting

R.V. Coil Check

Procedure to check the R.V. coil for defects.

Outdoor Fan Motor Check

Troubleshooting steps for the outdoor fan motor.

Inverter and Power Supply Issues

Power Supply Check

Steps to check the power supply to the outdoor unit.

Rush Current Limiting Circuit Check

Checks the rush current limiting circuit and resistor.

Heating/Cooling Operation Failure

Expansion Valve (LEV) Check

Procedure to check the expansion valve (LEV) for proper operation.

Outdoor Unit Non-Operation Troubleshooting

Mis-wiring and Serial Signal Error Check

Troubleshooting steps for mis-wiring and serial signal errors.

MSZ09UN Indoor Control Board Test Points

Indoor Electronic P.C. Board Diagram

Diagram showing test points and voltages on the MSZ09UN indoor control board.

MSZ12UN Indoor Control Board Test Points

Indoor Electronic P.C. Board Diagram

Diagram showing test points and voltages on the MSZ12UN indoor control board.

Outdoor Control Board Thermistor Charts

Thermistor Resistance Charts

Resistance charts for fin, defrost, and discharge temperature thermistors.

Outdoor Unit P.C. Board Component Layouts

Noise Filter & Relay Board Layouts

Layout diagrams for the noise filter and relay P.C. boards.

Relay Operation Logic

Mode-Specific Relay Operations

Tables detailing relay operations for different modes and conditions.

Indoor Fan Motor Relay Assignments

Specific relay assignments for the indoor fan motor based on speed.

11 DISASSEMBLY INSTRUCTIONS

MSZ09UN Indoor Unit Disassembly

Step-by-step guides for removing indoor unit components.

Indoor Unit Component Removal Procedures

Electrical Box Removal

Steps to remove the electrical box from the indoor unit.

Vane Motor Removal

Instructions for removing the vane motor.

Indoor Fan and Heat Exchanger Removal

Line Flow Fan & Indoor Fan Motor Removal

Steps for removing the line flow fan and indoor fan motor.

MSZ12UN Indoor Unit Disassembly

Front Panel Removal

Steps to remove the front panel of the MSZ12UN indoor unit.

Control Board Assembly Removal

Instructions for removing the control, receiver, and display boards.

MSZ12UN Indoor Unit Component Removal

Electrical Box Removal

Steps to remove the electrical box from the MSZ12UN indoor unit.

Vane Motor Removal

Instructions for removing the vane motor from the MSZ12UN unit.

Fan Motor and Line Flow Fan Removal

Steps for removing the fan motor and line flow fan from the MSZ12UN unit.

11-3. MUZ09UN/MUZ12UN Outdoor Unit Disassembly

Cabinet Removal Procedure

Steps for removing the outdoor unit cabinet.

Inverter Assembly Removal

Instructions for removing the inverter assembly.

Noise Filter P.C. Board Removal

Steps to remove the noise filter P.C. board.

Relay P.C. Board Removal

Instructions for removing the relay P.C. board.

Electronic Control P.C. Board Removal

Steps to remove the electronic control P.C. board.

Outdoor Unit Component Removal Procedures

Propeller and Outdoor Fan Motor Removal

Instructions for removing the propeller and outdoor fan motor.

Compressor Removal Procedure

Detailed steps for removing the compressor, including refrigerant recovery.

12 PARTS LIST

MSZ09UN Indoor Unit Structural Parts

List of structural parts for the MSZ09UN indoor unit.

Accessories and Remote Controller

List of accessories and remote controller parts.

MSZ09UN Indoor Unit Electrical/Functional Parts

Indoor Unit Heat Exchanger Parts

Parts list for the indoor unit heat exchanger.

MSZ12UN Indoor Unit Structural Parts

Accessories and Remote Controller

List of accessories and remote controller parts for the MSZ12UN.

MSZ12UN Indoor Unit Electrical/Functional Parts

Indoor Unit Heat Exchanger Parts

Parts list for the indoor unit heat exchanger of the MSZ12UN model.

MUZ09UN/MUZ12UN Outdoor Unit Parts

Refrigerant System Pipe Servicing Note

Servicing note for refrigerant pipes, referencing another section.

MUZ09UN/MUZ12UN Outdoor Unit Electrical Parts

13 OPTIONAL PARTS

Optional Refrigerant Pipes

Information on optional refrigerant extension pipes and their specifications.

Air Cleaning Filter Details

Details on the air cleaning filter, its life, and maintenance.

Deodorizing Filter Information

Information about the deodorizing filter, its cleaning, and replacement.

Drain Socket Set Part Number

Lists the part number for the drain socket set.

Mitsubishi Electric Corporation Information

Mitsubishi Electric HVAC Division Contact

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