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Mitsubishi Electric PUZ-SM100VKA2 User Manual

Mitsubishi Electric PUZ-SM100VKA2
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SERVICE MANUAL
No.OCH774
REVISED EDITION-A
SPLIT-TYPE AIR CONDITIONERS
R32
January 2023
Outdoor unit
[Model Name]
PUZ-SM100VKA2
PUZ-SM125VKA2
PUZ-SM140VKA2
PUZ-SM100YKA2
PUZ-SM125YKA2
PUZ-SM140YKA2
[Service Ref.]
PUZ-SM100VKA2.TH
PUZ-SM125VKA2.TH
PUZ-SM140VKA2.TH
PUZ-SM100YKA2.TH
PUZ-SM125YKA2.TH
PUZ-SM140YKA2.TH
PARTS CATALOG (OCB774)
CONTENTS
1. REFERENCE MANUAL ·························· 2
2. SAFETY PRECAUTION ·························· 2
3. SPECIFICATIONS ································12
4. DATA ·················································· 13
5. OUTLINES AND DIMENSIONS ···············16
6. WIRING DIAGRAM ·······························17
7. WIRING SPECIFICATIONS ····················20
8. REFRIGERANT SYSTEM DIAGRAM ·······25
9. TROUBLESHOOTING ···························27
10. FUNCTION SETTING ····························74
11. MONITORING THE OPERATION
DATA BY THE REMOTE CONTROLLER ··75
12. EASY MAINTENANCE FUNCTION ··········83
13. DISASSEMBLY PROCEDURE ···············85
14. REMOTE CONTROLLER ·······················91
Revision:
Connectable indoor units
have been added in
REVISED EDITION-A.
OCH774 is void.

Questions and Answers:

Mitsubishi Electric PUZ-SM100VKA2 Specifications

General IconGeneral
BrandMitsubishi Electric
ModelPUZ-SM100VKA2
CategoryAir Conditioner
LanguageEnglish

Summary

1 Reference Manual

Indoor Unit Service Manual

Manual for indoor unit service procedures.

2 Safety Precautions

Unit Symbols and General Safety

Explanation of unit symbols and general safety guidelines.

R32 Refrigerant Safety Cautions

Specific safety precautions for R32 refrigerant.

Service Warnings and Cautions

General Service Warnings

Comprehensive safety warnings for service operations.

Refrigerant Handling and Service Cautions

Cautions for refrigerant handling during service.

Additional Refrigerant Charge Procedures

Procedures for adding refrigerant.

R32 Unit Service Cautions

Servicing Information and Procedures

General servicing information and repair procedures.

Intrinsically Safe Components and Cabling

Guidelines for intrinsically safe components and cabling.

Flammable Refrigerant Detection and Leak Testing

Methods for detecting flammable refrigerants and leaks.

Refrigerant Removal, Evacuation, and Charging

Procedures for refrigerant removal, evacuation, and charging.

Decommissioning and Recovery

Steps for decommissioning and recovering refrigerant.

Equipment Labelling and Refrigerant Recovery Tools

Labelling requirements and tools for refrigerant recovery.

Exclusive Service Tools for R32

List of specialized tools for R32 refrigerant.

Reusing Refrigerant Piping

Flowchart for Pipe Reuse

Decision flowchart for reusing existing refrigerant pipes.

Refrigerant Piping Work Precautions

Cautions for working with R32 refrigerant piping.

Outdoor Unit Installation Location

Choosing the Installation Location

Guidelines for selecting the optimal outdoor unit installation site.

Minimum Installation Area Requirements

Sufficient Installation Space

Requirements for minimum installation space (Amin).

Limited Depression Height Installation

Installation criteria for limited depression height spaces.

Ventilation Open Area Creation

Guidelines for creating adequate ventilation openings.

3 Unit Specifications

Power, Compressor, and Heat Exchanger Specs

Electrical, compressor, and heat exchanger specifications.

Fan, Dimensions, and Weight Specs

Fan, physical dimensions, and weight specifications.

Refrigerant and Piping Specifications

Details on refrigerant and piping requirements.

4 Data

Refrigerant Charge and Compressor Data

Data on refrigerant charge and compressor technical details.

Noise Criterion Curves

Sound level curves for different operating conditions.

Standard Operation Data

Standard operational data for various modes and conditions.

5 Outlines and Dimensions

Installation and Service Guidance

Directions for piping, wiring, service space, and foundations.

Fitting Knock-On Hole Details

Specifics regarding fitting knock-on holes.

6 Wiring Diagram

Model Specific Wiring Diagrams

Wiring diagrams for various PUZ-SM series models.

Wiring Diagram Legend

Explanation of symbols used in wiring diagrams.

7 Wiring Specifications

Field Electrical Wiring Specifications

Power wiring specifications for field installation.

Separate Indoor/Outdoor Unit Power Supplies

Power supply configurations for 1:1 and twin systems.

Indoor-Outdoor Connecting Cable Specifications

Cable specifications for indoor-outdoor connections.

7 M-NET Wiring Method

M-NET Wiring Points and Earthing

Key points and earthing methods for M-NET wiring.

M-NET and Refrigerant Address Settings

Procedures for setting M-NET and refrigerant addresses.

8 Refrigerant System Diagram

Refrigerant Circuit Components

Diagram showing refrigerant circuit components and flow.

8 Refrigerant System Operations

Refrigerant Collection (Pump Down)

Step-by-step procedure for collecting refrigerant.

Test Run Procedures

Steps for starting and finishing a test run.

9 Troubleshooting

General Troubleshooting Approach

Overview of troubleshooting steps and codes.

Test Run Checkpoints

Pre-test run checks and related information.

9 Self-Diagnosis Action Table

Power-On Abnormalities and Actions

Troubleshooting actions for abnormalities detected on power-on.

Specific Error Code Actions

Actions for specific error codes like 63H connector open.

Wiring and Startup Error Troubleshooting

Actions for wiring errors and startup issues.

High Pressure and Temperature Error Actions

Troubleshooting for high pressure and temperature errors.

Thermistor, Fan Motor, and Power Module Errors

Actions for thermistor, fan motor, and power module errors.

Superheat and Discharge Temperature Errors

Troubleshooting for superheat and discharge temp errors.

Voltage, Current, and Signal Error Actions

Actions for voltage, current, and signal errors.

Protection and Pressure Error Actions

Actions for overheat, overcurrent, and low pressure errors.

Compressor and Remote Controller Error Actions

Troubleshooting for compressor and remote controller issues.

Communication Error Troubleshooting

Actions for communication errors between units.

Undefined and Pipe Temperature Error Actions

Troubleshooting for undefined and pipe temperature errors.

Refrigerant Circuit and M-NET Communication Errors

Troubleshooting refrigerant circuit and M-NET communication issues.

No ACK Signal Error Troubleshooting

Actions for 'No ACK signal' errors.

9 Troubleshooting Problems

Remote Controller Display Issues

Troubleshooting for remote controller display problems.

M-NET Communication Errors

Actions for M-NET communication errors.

Unit Operation and Airflow Issues

Troubleshooting unit operation and airflow problems.

Sound Phenomena Explanation

Explaining common sounds generated by the unit.

Remote Controller 'Please Wait' Diagnosis

Diagnostic flow for 'Please Wait' display on remote controller.

Remote Controller Display Diagnosis (No Display 1)

Diagnostic steps for a blank remote controller display.

Remote Controller Display Diagnosis (No Display 2)

Diagnostic steps for a blank remote controller display.

Remote Controller Display Diagnosis (No Display 3)

Diagnostic steps for a blank remote controller display.

Frequent Customer Calls

Unit Does Not Operate or Start

Troubleshooting for unit non-operation or restart issues.

Remote Controller Issues

Troubleshooting problems related to the remote controller.

Insufficient Cooling or Air Conditioning

Diagnosing and resolving insufficient cooling performance.

Air Conditioner Sound Explanations

Explanations for common sounds from the air conditioner.

Operation and Airflow Troubleshooting

Addressing issues with unit operation and airflow.

Visual and Signal Transmission Issues

Troubleshooting visual anomalies and signal transmission problems.

9 How to Check Parts

Thermistor and Valve Coil Checks

Procedures for checking thermistors and valve coils.

Compressor Motor and LEV Checks

Procedures for checking compressor motor and LEV.

DC Fan Motor Check Method

Fan Motor and Controller Checks

Methods for checking DC fan motor and controller.

Linear Expansion Valve (LEV) Operation

LEV Operation Summary and Diagram

Overview of LEV operation and connection diagram.

LEV Coil Attachment and Detachment

Procedures for attaching and detaching the LEV coil.

9 Emergency Operation

Conditions and Cautions for Emergency Operation

When and how to use emergency operation with cautions.

Emergency Operation and Release Procedures

Steps for performing and releasing emergency operation.

Emergency Operation Data and Examples

Operation data and examples during emergency mode.

9 Test Point Diagram

Outdoor Controller Circuit Board Test Points

Diagram showing test points on the outdoor controller circuit board.

Connector and Component Test Points

Test points for various connectors and components.

Outdoor Noise Filter Circuit Board Test Points

Diagram showing test points on the noise filter circuit board.

Outdoor Power Circuit Board Test Points

Diagram showing test points on the outdoor power circuit board.

Outdoor Power Circuit Board Component Checks

Quick checks for power module components on the circuit board.

9 Switches, Connectors, and Jumpers

DIP Switch and Push Switch Functions

Explanation of DIP and push switch functions.

Connector Functions

Explanation of connector functions, e.g., CN31.

9 Special Functions

Low-Level Sound Priority Mode

Setting the low-level sound priority mode.

On Demand Control for Energy Saving

Setting demand control for energy consumption reduction.

Outdoor Unit Operation Monitor

Normal Operating Conditions Display

Indicators for normal unit operation status.

Abnormal Conditions and Error Codes

Indicators for abnormal conditions and error codes.

Error Code Troubleshooting Guide

Guide for troubleshooting various error codes.

LED Indicators and Operation Status

Explanation of LED indicators and operation status.

Error Code Inspection and Actions

Error code inspection and corresponding actions.

A-Control Service Tool Functions

SW2 Settings for Error Display Details

Using SW2 to display detailed error information.

SW2 Settings for Error Data and History

SW2 settings for error data, history, and time.

SW2 Settings for Unit and Capacity Information

SW2 settings for unit count, capacity, and outdoor settings.

SW2 Settings for Temperature and Cycle Data

SW2 settings for temperature, defrost cycles, and unit status.

SW2 Settings for Unit Status and Pulses

SW2 settings for unit status and LEV pulses.

U9 Error History Details

Detailed history information for U9 errors.

SW2 Settings for Pipe Temperatures

SW2 settings for indoor and outdoor pipe temperatures.

SW2 Settings for Superheat and Thermo-on Time

SW2 for discharge superheat and thermo-on time.

SW2 Settings for Multiple Indoor Units

SW2 settings for multiple indoor unit temperatures.

Compressor Frequency and Surface Temperature SW2

SW2 settings for compressor frequency and surface temp.

10 Function Setting

Unit Function Setting via Remote Controller

How to set unit functions using the remote controller.

Remote Controller Function Selection

Procedure for selecting functions via remote controller.

11 Monitoring Operation Data

Monitoring Data via Remote Controller

How to monitor operation data using the remote controller.

Request Code List for Data Monitoring

List of request codes for monitoring operation data.

Request Code Details

Operation and Control State Details

Details for operation and control state request codes.

Compressor and Fan Control Details

Details for compressor and fan control request codes.

Actuator, Error, and Signal Details

Details for actuator, error, and signal request codes.

Capacity, Input State, and Setting Details

Details for capacity, input state, and setting request codes.

Indoor Unit and Wireless Pair Setting Details

Details for indoor unit and wireless pair setting request codes.

12 Easy Maintenance Function

Smooth Maintenance Overview

Introduction to the Smooth Maintenance function.

Easy Maintenance Information Display

Display of unit information for easy maintenance.

Operation Condition Guide

Checking Operation Conditions

Points to check for operation conditions.

Cool and Heat Mode Condition Analysis

Analyzing operation conditions in cool and heat modes.

13 Disassembly Procedure

Panel and Fan Motor Removal

Procedures for removing service panels, top panel, and fan motor.

Electrical Parts Box Removal

Procedure for removing the electrical parts box.

VKA2 Type Electrical Parts Box Disassembly

Steps for disassembling the VKA2 type electrical parts box.

YKA2 Type Electrical Parts Box Disassembly

Steps for disassembling the YKA2 type electrical parts box.

Thermistor <2-phase pipe> (TH6) Removal

Procedure for removing the TH6 thermistor.

Thermistor <Ambient> (TH7) Removal

Procedure for removing the TH7 thermistor.

TH3, TH4, TH33 Thermistor Removal

Procedure for removing TH3, TH4, and TH33 thermistors.

LEV Coil and LEV Removal

Procedures for removing the LEV coil and LEV.

High Pressure Switch (63H) Removal

Procedure for removing the high pressure switch.

4-Way Valve Coil and 4-Way Valve Removal

Procedures for removing the 4-way valve coil and valve.

Compressor (MC) Removal

Procedure for removing the compressor.

14 Remote Controller

Remote Controller Functions Overview

Overview of remote controller functions and interface.

Remote Controller Button Explanations

Explanation of the function buttons on the remote controller.

Remote Controller Display Modes and Icons

Explanation of display modes and icons on the remote controller.

Remote Controller Menu Structure

Main Menu Navigation

Overview of the main menu structure and navigation.

Sub-Menu Options

Details of sub-menus like Operation, Timer, and Service.

Remote Controller Main Menu List

Operation and Timer Settings

Details on operation and timer settings.

Energy Saving and Restriction Settings

Details on energy saving and restriction settings.

Schedule and Energy Data

Details on schedule and energy consumption data.

Remote Controller Main Menu List

Initial, Display, and Operation Settings

Details on initial, display, and operation settings.

Maintenance, Service, and Check Menu Details

Details for maintenance, service, and check menus.

Remote Controller Operation Guide

Wireless Remote Controller Usage

Guide to using the wireless remote controller.

Remote Controller Display and Settings

Display Modes and Icons Explanation

Explanation of display modes and icons on the remote controller.

14 Error Information

Checking and Resetting Errors

Procedure for checking and resetting error information.

Reviewing Error Information

How to review error information.

14 Service Menu

Accessing and Navigating the Service Menu

Steps to access and navigate the service menu.

14 Test Run

Test Run Procedures (PAR-41MAA)

Test run procedures specific to the PAR-41MAA model.

Test Run Operations and Checks

Performing test run operations and checks.

Test Run Procedures (PAR-SL97A-E)

Test run procedures specific to PAR-SL97A-E.

Test Run Procedures (PAR-SL100A-E)

Test run procedures specific to PAR-SL100A-E.

14 Function Setting

Function Setting Procedure (PAR-41MAA)

How to set functions using PAR-41MAA.

Indoor Unit Function Setting Variations

Variations in function setting display and methods.

Function Setting Patterns and Notes

Function setting patterns and important notes.

Function Setting Procedures (PAR-SL97A-E)

Function setting procedures for PAR-SL97A-E.

Function Setting Procedures (PAR-SL100A-E)

Function setting procedures for PAR-SL100A-E.

14 Error History

Accessing and Deleting Error History

Procedures for accessing and deleting error history records.

Preliminary Error History and Deletion

Accessing and deleting preliminary error history.

14 Self-Diagnosis

Self-Diagnosis Procedures (PAR-41MAA)

Self-diagnosis procedures for PAR-41MAA.

Resetting Error History

Steps to reset error history after self-diagnosis.

14 Malfunction Diagnosis

Malfunction Diagnosis Methods

Diagnosis methods for PAR-SL97A-E and PAR-SL100A-E.

14 Remote Controller Check

Performing Remote Controller Check

Procedure to check remote controller functionality.

Interpreting Check Results

Understanding the results of the remote controller check.

14 Smooth Maintenance

Accessing and Setting Smooth Maintenance

Steps to access and set smooth maintenance parameters.

Viewing Operation Data

How to view operation data during smooth maintenance.

14 Request Code

Accessing and Setting Request Codes

Procedures to access and set request codes for data monitoring.

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