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Mitsubishi Electric SUZ-KA50VA2 User Manual

Mitsubishi Electric SUZ-KA50VA2
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TECHNICAL & SERVICE MANUAL
No.OCH472
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
R410A
Outdoor unit
[model names]
[Service Ref.]
SUZ-KA25VA2 SUZ-KA25VA2.TH
SUZ-KA35VA2 SUZ-KA35VA2.TH
SUZ-KA50VA2 SUZ-KA50VA2.TH
SUZ-KA60VA2 SUZ-KA60VA2.TH
SUZ-KA71VA2 SUZ-KA71VA2.TH
CONTENTS
1.
COMBINATION OF INDOOR AND OUTDOOR UNITS
.......
2
2. TECHNICAL CHANGES
....................................
3
3. PART NAMES AND FUNCTIONS
......................
6
4. SPECIFICATION
.................................................
7
5. NOISE CRITERIA CURVES
...............................
9
6. OUTLINES AND DIMENSIONS
........................
10
7. WIRING DIAGRAM
...........................................
13
8. REFRIGERANT SYSTEM DIAGRAM
..............
17
9. ACTUATOR CONTROL
....................................
21
10. SERVICE FUNCTIONS
.....................................
22
11. TROUBLESHOOTING
......................................
22
12. DISASSEMBLY INSTRUCTIONS
.....................
63
Indication of
model name
NOTE:
This service manual describes technical data of the
outdoor units.
RoHS compliant products have <G> mark on the spec
name plate.
For servicing of RoHS compliant products, refer to the
RoHS Parts List.
HFC
utilized
R410A
SUZ-KA25VA2.TH
SUZ-KA35VA2.TH
May 2010
PARTS CATALOG (OCB472)
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Mitsubishi Electric SUZ-KA50VA2 Specifications

General IconGeneral
BrandMitsubishi Electric
ModelSUZ-KA50VA2
CategoryAir Conditioner
LanguageEnglish

Summary

COMBINATION OF INDOOR AND OUTDOOR UNITS

INDOOR UNIT SERVICE MANUAL

Details on service manuals for indoor units used in combinations.

TECHNICAL CHANGES

Tools for R410A Refrigerant

Manual details specific tools required for R410A refrigerant, including differences from R22 tools.

Refrigerant Piping Specifications

Details on pipe diameter, wall thickness, and insulation material for refrigerant lines.

Refrigerant Oil and Air Purge

Specifies refrigerant oil type and procedures for air purging and additional refrigerant charge.

PART NAMES AND FUNCTIONS

SPECIFICATION

Main Electric Parts Specifications

Table detailing electrical specifications, fan motor data, and other key components for each model.

NOISE CRITERIA CURVES

OUTLINES AND DIMENSIONS

WIRING DIAGRAM

REFRIGERANT SYSTEM DIAGRAM

ACTUATOR CONTROL

9-1. Outdoor Fan Motor Control

Explains the ON/OFF timing for the outdoor fan motor relative to compressor operation.

9-2. R.V. Coil Control

Details the control logic for the reversing valve during heating, cooling, and dry modes.

9-3. Sensor to Actuator Relation

Table showing how sensors relate to actuators for protection and operation.

SERVICE FUNCTIONS

Defrost Setting Adjustment

Instructions on changing the defrost finish temperature by modifying a jumper wire.

TROUBLESHOOTING

11-1. Cautions on Troubleshooting

Safety and handling precautions to be observed before and during troubleshooting procedures.

11-2. Failure Mode Recall Function

Guide on how to access and interpret error codes stored by the unit for diagnosis.

11-3. Trouble Shooting Check Table

Correlates LED indications and symptoms with specific abnormal points and correspondence.

11-4. Trouble Criterion of Main Parts

Details testing methods and criteria for diagnosing major components like thermistors and compressors.

11-5. Troubleshooting Flow

Detailed step-by-step diagnostic flows for various system failures and component checks.

DISASSEMBLY INSTRUCTIONS

1. Removing the Cabinet

Step-by-step procedure for removing the outdoor unit cabinet panels for access.

2. Removing Inverter and P.C. Boards

Instructions for removing the inverter assembly, P.C. boards, and power board.

3. Removing R.V. Coil

Procedure for disconnecting and removing the reversing valve (R.V.) coil.

4. Removing Thermistors

Steps for safely removing discharge, defrost, heat exchanger, and ambient temperature thermistors.

5. Removing Outdoor Fan Motor

Instructions for disconnecting and removing the outdoor fan motor assembly.

6. Removing Compressor and 4-way Valve

Procedure for recovering refrigerant and removing the compressor and 4-way valve.

7. Removing the Reactor

Steps for disconnecting and removing the reactor component.

TEST POINT DIAGRAM AND VOLTAGE

11-6-1. Inverter P.C. Board Layout

Diagram showing component layout and test points on the inverter P.C. board for SUZ-KA25/35VA2.TH.

11-6-2. Inverter P.C. Board Layout

Diagram illustrating component placement and test points on the inverter P.C. board for SUZ-KA50VA2.TH.

11-6-3. Inverter P.C. Board Layout

Diagram showing component layout and test points on the inverter P.C. board for SUZ-KA71VA2.TH.

11-6-4. Outdoor Electronic Control P.C. Board Layout

Diagram of the outdoor electronic control P.C. board with component identification and connection points.

11-6-5. Noise Filter P.C. Board Layout

Diagram showing the layout and components of the noise filter P.C. board.

11-6-6. Outdoor Power Board Layout

Diagram illustrating the layout and connections of the outdoor power board.

ELECTROMAGNETIC NOISE INTO TV SETS OR RADIOS

N. Check of Power Supply

Troubleshooting steps for electromagnetic noise related to power supply issues.

How to check miswiring and serial signal error (when outdoor unit does not work)

Guide to resolve electromagnetic noise by checking indoor/outdoor unit wiring and connections.

P. Check of R.V. Coil

Diagnostic steps for electromagnetic noise related to the R.V. coil.

R. How to check inverter/ compressor

Steps to diagnose electromagnetic noise by checking compressor and inverter operation.

S. Check of Outdoor Thermistors

Diagnostic steps for electromagnetic noise related to outdoor thermistors.

T. Check of Outdoor Fan Motor

Diagnostic steps for electromagnetic noise related to the outdoor fan motor.

U. Check of HPS

Diagnostic steps for electromagnetic noise related to the High Pressure Switch (HPS).

Check of Current-Limiting Resistor

Diagnostic steps for electromagnetic noise related to the current-limiting resistor.

a. How to check inverter/compressor

Steps to diagnose electromagnetic noise by checking inverter/compressor voltage and operation.

d. Check of Compressor Winding

Diagnostic steps for electromagnetic noise related to compressor winding resistance.

e. Check of Compressor Operation Time

Diagnostic steps for electromagnetic noise related to compressor operation time.

f. Check of Compressor Start Failure

Diagnostic steps for electromagnetic noise related to compressor start failure.

g. Check of Outdoor Thermistors

Diagnostic steps for electromagnetic noise related to outdoor thermistors.

h. Check of R.V. Coil

Diagnostic steps for electromagnetic noise related to the R.V. coil.

i. Check of Outdoor Fan Motor

Diagnostic steps for electromagnetic noise related to the outdoor fan motor.

j. Check of Power Supply

Diagnostic steps for electromagnetic noise related to power supply.

k. Check of LEV

Diagnostic steps for electromagnetic noise related to the LEV coil.

Check of Inverter P.C. Board

Diagnostic steps for electromagnetic noise related to the inverter P.C. board.

How to check miswiring and serial signal error

Diagnostic steps for electromagnetic noise related to miswiring and serial signal errors.

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