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Mitsubishi 4G5 SERIES User Manual

Mitsubishi 4G5 SERIES
71 pages
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Mitsubishi 4G5 SERIES Specifications

General IconGeneral
Engine family4G5
Displacement1.8 L - 2.4 L
Fuel typeGasoline
Engine TypeInline-4
ValvetrainSOHC/DOHC
Fuel SystemElectronic Fuel Injection (EFI)
ApplicationsMitsubishi Galant

Summary

Engine General Information

Lubrication System Diagrams

Diagrams of engine lubrication system with and without silent shaft.

Engine Specifications

General Specifications

Key engine data like displacement, bore, stroke, and valve timing.

Service Specifications

Details service limits and standard values for engine components.

Valve, Piston, and Connecting Rod Specs

Specifies dimensions and clearances for valves, pistons, and connecting rods.

Crankshaft, Block, and Flywheel Specs

Covers specifications for crankshaft, cylinder block, flywheel, oil pump, and drive belt.

Torque Specifications

Special Tools

Valve System Tools

Details tools for valve guide and seat installation and correction.

Water Pump and Exhaust Manifold

Removal and Component Identification

Illustrates components and lists steps for removing water pump and exhaust manifold.

Intake Manifold, Rocker Cover, and Oil Pan

Removal and Installation Procedures

Details steps for removing and installing intake manifold, rocker cover, and oil pan.

Rocker Arms and Camshaft

Rocker Arms and Rocker Shafts

Disassembly and Reassembly Procedures

Illustrates components and steps for disassembling/reassembling rocker arms and shafts.

Cylinder Head and Valves

Cylinder Head Gasket and Bolt Installation

Covers installation of cylinder head gasket and tightening of head bolts.

Timing Chain

Removal/Installation (With Silent Shaft)

Outlines removal/installation for timing chain in engines with silent shaft.

Removal/Installation (Without Silent Shaft)

Details removal/installation steps for timing chain in engines without silent shaft.

Oil Pump and Silent Shaft (Engine with Silent Shaft)

Oil Filter and Oil Pump (Engine Without Silent Shaft)

Piston and Connecting Rod

Crankshaft, Flywheel, and Drive Plate

Crankshaft Inspection and Oil Clearance

Covers crankshaft inspection, journal/pin checks, and measuring oil clearance.

Cylinder Block

Removal and Installation Steps

Illustrates components and lists steps for removing/installing the cylinder block.

Cylinder Block Surface and Bore Inspection

Covers inspection of cylinder block surface flatness and bore condition.

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