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General| Brand | Mitsubishi |
|---|---|
| Model | 4G1 series |
| Category | Engine |
| Language | English |
Comprehensive technical specifications for engine components and performance.
Detailed measurement specifications for servicing and repair of engine parts.
Specifications for dimensions related to reworking engine components.
A list of torque values required for various engine fasteners and assemblies.
Explanation of tightening procedures for bolts used in the plastic deformation region.
Recommended sealants for different engine applications and components.
Tools for installing crankshaft front and rear oil seals.
Tools used for valve spring compression and valve stem seal installation.
Specialized tools for the removal and installation of piston pins.
Device used to lock the flywheel during maintenance procedures.
Specific wrench designed for cylinder head bolt removal and installation.
Procedure for removing and installing the alternator and ignition system for SOHC 12-valve engines.
Steps for removing/installing the alternator and ignition system on specific 16-valve FWD models.
Procedure for removing and installing the alternator and ignition system for later 16-valve FWD models.
Steps for removing and installing the alternator and ignition system on 16-valve RWD models.
Procedure for removing and installing the alternator and ignition system on DOHC engines.
Key points and procedures for installing the alternator and ignition system components.
Procedures for removing and installing the timing belt on SOHC engines.
Procedures for removing and installing the timing belt on DOHC engines.
Specific points to note during the removal of the timing belt system components.
Guidelines for inspecting the timing belt for wear and damage.
Key procedures and checks for correctly installing the timing belt system.
Procedure for removing and installing fuel and emission systems on SOHC carburetor engines.
Steps for removing/installing fuel/emission systems on early SOHC MPI FWD models.
Procedure for removing/installing fuel/emission systems on later SOHC MPI FWD models.
Steps for removing and installing fuel and emission systems on SOHC MPI RWD models.
Procedure for removing and installing fuel and emission systems on DOHC engines.
Critical checks and procedures for reinstalling fuel and emission control components.
Procedure for removing and installing the water pump and hoses on SOHC carburetor engines.
Steps for removing and installing water pump and hoses on SOHC MPI engines.
Procedure for removing/installing water pump/hoses on 16-valve MPI FWD engines.
Steps for removing/installing water pump/hoses on 16-valve MPI RWD engines.
Procedure for removing and installing the water pump and hoses on DOHC engines.
Key procedures for installing water pump, hoses, thermostat, and sensors.
Procedure for removing and installing intake/exhaust manifolds on SOHC carburetor engines.
Steps for removing and installing intake/exhaust manifolds on SOHC MPI engines.
Procedure for removing/installing intake/exhaust manifolds on 16-valve MPI RWD engines.
Procedure for removing/installing intake/exhaust manifolds on SOHC carburetor engines for Central America.
Steps for removing/installing intake/exhaust manifolds on later 16-valve MPI FWD engines.
Procedure for removing and installing intake/exhaust manifolds on DOHC engines.
Critical checks and procedures for reinstalling intake and exhaust manifolds.
Procedure for removing and installing rocker arms and camshafts on SOHC 12-valve engines.
Steps for removing/installing rocker arms/camshafts on early SOHC 16-valve engines.
Procedure for removing/installing rocker arms/camshafts on later SOHC 16-valve engines.
Procedure for removing and installing rocker arms and camshafts on DOHC engines.
Procedures for inspecting camshaft dimensions and checking for wear.
Steps for adjusting valve clearance on SOHC 12-valve engines.
Procedure for removing and installing the cylinder head and valves on SOHC 12-valve engines.
Steps for removing and installing the cylinder head and valves on SOHC 16-valve engines.
Procedure for removing and installing the cylinder head and valves on DOHC engines.
Specific points to note during the removal of cylinder head components.
Checks for cylinder head flatness, valve face, and valve margin.
Procedures for correcting and grinding valve seats.
Steps for replacing worn or damaged valve seats.
Procedures for replacing valve guides in the cylinder head.
Key procedures for installing valve stem seals and related components.
Procedures for removing and installing the oil pump and oil pan assembly.
Specific steps for the removal of the oil pan.
Checks for oil pump clearances (tip, side, body).
Key procedures for installing front oil seals, oil pan, and drain plug gasket.
Procedures for removing and installing pistons and connecting rods.
Specific points for removing connecting rod caps and piston pins.
Checks for piston ring side clearance and end gap.
Steps for correctly installing piston rings and oil rings onto pistons.
Procedure for fitting the assembled piston and connecting rod into the cylinder.
Method for selecting and installing connecting rod bearings based on identification.
Procedure for tightening connecting rod cap nuts using the plastic region method.
Procedures for removing and installing the crankshaft and cylinder block.
Specific points for removing the oil pressure switch.
Checks for crankshaft oil clearance and cylinder block integrity.
Procedures and considerations for boring engine cylinders to oversize.
Method for selecting and installing crankshaft main bearings.
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