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Mitsubishi 4G6 series

Mitsubishi 4G6 series
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GENERAL INFORMATION 11A-0-3
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1. SPECIFICATIONS 11A-1-1
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SERVICE SPECIFICATIONS 11A-1-1
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TORQUE SPECIFICATIONS 11A-1-4
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NEW TIGHTENING METHOD -
BY USE OF BOLTS TO BE TIGHTENED IN PLASTIC AREA 11A-1-9
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SEALANTS 11A-1-9
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FORM-IN-PLACE GASKET 11A-1-10
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2. SPECIAL TOOLS 11A-2-1
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3. ALTERNATOR AND IGNITION SYSTEM 11A-3-1
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3a. INTAKE MANIFOLD (GDI) 11A-3a-1
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4. TIMING BELT 11A-4-1
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4a. EXHAUST MANIFOLD (GDI) 11A-4a-1
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5. FUEL AND EMISSION CONTROL PARTS 11A-5-1
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5a. FUEL PARTS (GDI) 11A-5a-1
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6. WATER PUMP AND INTAKE MANIFOLD 11A-6-1
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6a. WATER PUMP AND WATER HOSE (GDI) 11A-6a-1
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7. EXHAUST MANIFOLD 11A-7-1
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8. ROCKER ARMS AND CAMSHAFT 11A-8-1
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8a. ROCKER ARMS AND CAMSHAFTS (GDI) 11A-8a-1
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9. CYLINDER HEAD AND VALVES 11A-9-1
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10. FRONT CASE, COUNTERBALANCE SHAFTS AND OIL PAN 11A-10-1
11. PISTON AND CONNECTING ROD 11A-11-1
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12. CRANKSHAFT, FLYWHEEL AND DRIVE PLATE 11A-12-1
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11A-0-1
ENGINE
4G6 SERIES
CONTENTS
RevisedPWEE9616-A
E
Aug. 1998Mitsubishi Motors Corporation

Table of Contents

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Mitsubishi 4G6 series Specifications

General IconGeneral
Fuel TypeGasoline
Engine TypeInline 4 cylinder
Fuel SystemMulti-point fuel injection
ValvetrainDOHC
Valves16

Summary

GENERAL INFORMATION

Engine Specifications

Details engine specifications for SOHC-4G63, SOHC-4G64, and GDI variants.

Torque Specifications

Lists torque values for various engine components and systems.

New Tightening Method - Plastic Area Bolts

Explains the specific tightening procedure for bolts used in plastic area.

Sealants

Specifies sealants required for different engine components.

Form-In-Place Gasket (FIPG)

Details the application and properties of Form-In-Place Gasket (FIPG).

SPECIAL TOOLS

Tool Catalog and Usage

Catalog of specialized tools with their numbers, names, and applications.

ALTERNATOR AND IGNITION SYSTEM

Removal and Installation (Carburetor)

Step-by-step guide for removing/installing alternator/ignition system on carburetor models.

Removal and Installation (Multipoint Fuel Injection)

Step-by-step guide for removing/installing alternator/ignition system on multipoint fuel injection models.

Removal and Installation (GDI)

Step-by-step guide for removing/installing alternator/ignition system on GDI models.

INTAKE MANIFOLD (GDI)

Removal and Installation (Space Wagon)

Procedures for removing and installing the GDI intake manifold for Space Wagon models.

Removal and Installation (Galant)

Procedures for removing and installing the GDI intake manifold for Galant models.

TIMING BELT

Removal and Installation (SOHC)

Detailed steps for removing and installing the timing belt on SOHC engines.

Removal and Installation (GDI)

Detailed steps for removing and installing the timing belt on GDI engines.

FUEL AND EMISSION CONTROL PARTS

Removal and Installation (Carburetor)

Procedures for removing/installing fuel and emission control parts on carburetor models.

Removal and Installation (Multipoint Fuel Injection - Galant)

Procedures for removing/installing fuel/emission parts on multipoint fuel injection Galant models.

Removal and Installation (Multipoint Fuel Injection - Space Wagon)

Procedures for removing/installing fuel/emission parts on multipoint fuel injection Space Wagon models.

FUEL PART (GDI)

Removal and Installation (1999 Model Space Wagon)

Detailed procedures for removing and installing GDI fuel parts for 1999 Space Wagon.

Removal and Installation (2000 Model Space Wagon and Galant)

Detailed procedures for removing and installing GDI fuel parts for 2000 Space Wagon and Galant.

WATER PUMP AND INTAKE MANIFOLD

Removal and Installation (Carburetor)

Steps for removing/installing the water pump and intake manifold on carburetor models.

Removal and Installation (Multipoint Fuel Injection - Galant)

Steps for removing/installing water pump/intake manifold on multipoint fuel injection Galant.

Removal and Installation (Multipoint Fuel Injection - Space Wagon)

Steps for removing/installing water pump/intake manifold on multipoint fuel injection Space Wagon.

WATER PUMP AND WATER HOSE (GDI)

Removal and Installation

Procedures for removing and installing the water pump and water hose on GDI engines.

EXHAUST MANIFOLD

Removal and Installation (Galant)

Steps for removing and installing the exhaust manifold on Galant models.

Removal and Installation (Space Wagon)

Steps for removing and installing the exhaust manifold on Space Wagon models.

ROCKER ARMS AND CAMSHAFT

Removal and Installation

Procedures for removing and installing rocker arms and camshafts.

ROCKER ARMS AND CAMSHAFTS (GDI)

Removal and Installation

Procedures for removing and installing rocker arms and camshafts on GDI engines.

CYLINDER HEAD AND VALVES

Removal and Installation (SOHC)

Step-by-step instructions for removing/installing cylinder head and valves on SOHC engines.

Removal and Installation (GDI)

Step-by-step instructions for removing/installing cylinder head and valves on GDI engines.

FRONT CASE, COUNTERBALANCE SHAFTS AND OIL PAN

Removal and Installation (GDI Engine - Vehicle for Europe and SOHC Engine)

Procedures for removing/installing front case, shafts, and oil pan for GDI/Europe/SOHC engines.

Removal and Installation (GDI Engine - Vehicle for Hong Kong)

Procedures for removing/installing front case, shafts, and oil pan for GDI/Hong Kong engines.

PISTON AND CONNECTING ROD

Removal and Installation

Detailed instructions for removing and installing pistons and connecting rods.

CRANKSHAFT, FLYWHEEL AND DRIVE PLATE

Removal and Installation

Procedures for removing and installing the crankshaft, flywheel, and drive plate.

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