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General| Fuel Type | Gasoline |
|---|---|
| Engine Family | Mitsubishi Lancer |
| Valvetrain | DOHC |
| Fuel System | Multi-point fuel injection |
| Bore x Stroke | 81.0 mm x 89.0 mm (4G93), 86.5 mm x 86.0 mm (4G64) |
| Applications | Mitsubishi Lancer, Proton Wira |
| Engine Type | Inline-four engine |
Detailed service specifications for various engine components and measurements.
Specifications for rework dimensions of valve guides, seats, and crankshaft.
Torque values for engine and accessory components during installation.
Details on a special tightening method for bolts used in plastic areas.
Specifies sealants for various engine components and their application.
Guidelines and precautions for applying form-in-place gaskets (FIPG).
Comprehensive list of special tools with numbers, names, and uses.
Step-by-step guide for removing and installing the alternator and ignition system.
Guide for removing and installing the alternator and ignition system for specific models.
Guide for removing and installing the alternator and ignition system for PAJERO io.
Procedure for removing and installing the alternator and ignition system on DOHC engines.
Guide for removing and installing the alternator and ignition system on DOHC-MIVEC engines.
Procedure for removing and installing the alternator and ignition system for DOHC-GDI CARISMA.
Guide for removing and installing the alternator and ignition system for DOHC-GDI PAJERO io.
Procedure for removing the crankshaft bolt using a special tool.
Installation of the cam position sensor support using FIPG.
Procedure for installing the crankshaft bolt using a special tool.
Steps for removing and installing the timing belt on SOHC engines.
Guide for removing and installing the timing belt on SOHC PAJERO io models.
Procedure for removing and installing the timing belt on DOHC engines.
Steps for removing and installing the timing belt on DOHC-MIVEC engines.
Guide for removing and installing the timing belt on DOHC-GDI CARISMA.
Procedure for removing and installing the timing belt on DOHC-GDI PAJERO io.
Instructions for marking the timing belt direction before removal.
Method for removing the camshaft sprocket bolt.
Procedure for installing the camshaft sprocket bolt.
Proper installation of the timing belt tensioner.
Correct installation of the tensioner spring.
Detailed steps for installing the timing belt correctly.
Procedure for installing the auto-tensioner.
Final steps for timing belt installation and alignment.
Criteria for replacing the timing belt due to wear or damage.
Checks for smooth rotation, play, and noise on pulleys.
Inspection of the auto-tensioner for leaks, wear, and rod projection.
Steps for removing and installing the fuel and emission control system components.
Guide for fuel and emission system service on specific SOHC-MPI models.
Procedure for fuel and emission system service on SOHC-MPI PAJERO io.
Steps for removing and installing the fuel and emission control system on DOHC engines.
Specific instructions for installing fuel injectors with O-rings.
Procedure for installing the fuel pressure regulator correctly.
Guidelines for installing gaskets in the fuel system.
Steps for removing and installing the throttle body and EGR system.
Guide for servicing the throttle body and EGR system for PAJERO io.
Procedure for installing the throttle body gasket.
Correct installation of the intake manifold stay.
Steps for removing and installing intake and exhaust manifolds.
Guide for servicing intake and exhaust manifolds on SOHC-MPI engines.
Procedure for removing and installing intake and exhaust manifolds on DOHC engines.
Installation of exhaust manifold brackets and manifold.
Correct installation of the intake manifold stay.
Steps for removing and installing the GDI intake manifold.
Guide for servicing the GDI intake manifold on SPACE RUNNER.
Procedure for servicing the GDI intake manifold on PAJERO io.
Correct installation of the intake manifold stay for GDI.
Steps for removing and installing the GDI exhaust manifold.
Guide for servicing the GDI exhaust manifold on PAJERO io.
Correct installation of exhaust manifold brackets.
Steps for removing and installing GDI injectors and fuel pump.
Guide for servicing GDI injectors and fuel pump on PAJERO io.
Correct installation of backup rings, O-rings, and washers for injectors.
Procedure for assembling the delivery pipe and injector assembly.
Correct installation of the pump camshaft case.
Procedure for installing the fuel pressure sensor.
Installation of the fuel high pressure regulator.
Steps for installing the fuel pump and feed pipe.
Steps for removing and installing the water pump and hoses.
Guide for servicing the water pump and hoses on DOHC engines.
Procedure for servicing the water pump and hoses for DOHC-GDI PAJERO io.
Procedure for installing the water pump using FIPG.
Installation instructions for water inlet pipe, water pipe, and O-rings.
Installation of the thermostat case using FIPG.
Correct installation of the thermostat with attention to jiggle valve.
Installation of the water outlet fitting using FIPG.
Installation of the engine coolant temperature gauge unit.
Procedure for installing the engine coolant temperature sensor.
Installation of the water by-pass fitting using FIPG.
Installation of the water fitting using FIPG.
Steps for removing and installing rocker arms and camshafts.
Guide for servicing rocker arms and camshafts on DOHC engines.
Procedure for servicing rocker arms and camshafts on DOHC-GDI engines.
Steps for servicing rocker arms and camshafts for DOHC-GDI CARISMA.
Guide for servicing rocker arms and camshafts for DOHC-GDI PAJERO io.
Procedure for removing the lash adjuster.
Correct installation of the adjusting screw in the rocker arm.
Procedure for installing the rocker arm shaft.
Steps for installing rocker arms and shafts.
Correct installation of the rocker arm spring.
Procedure for installing the oil seal.
Detailed procedure for cleaning and preparing lash adjusters.
Correct procedure for installing the camshafts.
Correct installation of camshaft bearing caps.
Procedure for installing beam camshaft caps.
Measurement of camshaft lobe height.
Instructions for cleaning and maintaining lash adjusters.
Steps for removing and installing rocker cover and camshafts on MIVEC.
Checking the operation of the oil control valve.
Measuring camshaft lobe heights for MIVEC engines.
Installation of semi-circular packing using sealant.
Installation of the camshaft holder assembly.
Procedure for installing MIVEC camshafts correctly.
Installation of camshaft bearing caps and holders.
Installation of the oil control valve with sealant.
Procedure for installing the oil seal.
Correct installation of the rocker cover on MIVEC engines.
Procedure for adjusting valve clearance on MIVEC engines.
Inspection of the rocker arm piston.
Steps for removing and installing rocker arms and shaft caps.
Correct installation of rocker arm assemblies.
Steps for removing and installing the cylinder head and valves.
Guide for servicing cylinder head and valves on DOHC engines.
Procedure for servicing cylinder head and valves on DOHC-MIVEC engines.
Steps for servicing cylinder head and valves on DOHC-GDI engines.
Procedure for removing cylinder head bolts.
Procedure for removing retainer locks and storing parts.
Method for removing valve stem seals.
Important safety precautions for handling sodium-filled exhaust valves.
Correct installation of valve stem seals.
Procedure for installing valve springs correctly.
Correct installation of retainer locks to prevent damage.
Procedure for installing cylinder head bolts with correct torque sequence.
Applying sealant to the oil pressure switch threads.
Checking cylinder head flatness and height.
Checking valve face contact, margin, and overall height.
Measuring valve spring free height and squareness.
Measuring valve stem projection relative to valve seat.
Measuring valve guide to valve stem clearance.
Steps for reconditioning valve seats.
Procedure for replacing valve seats.
Method for replacing valve guides.
Steps for removing and installing front case and oil pump.
Guide for servicing front case and oil pump on DOHC engines.
Procedure for servicing front case and oil pump for DOHC-GDI PAJERO io.
Procedure for removing the oil pan using a special tool.
Instructions for removing the upper oil pan.
Method for removing oil pump rotors with alignment marks.
Correct installation of oil pump rotors with alignment.
Applying sealant to the oil pump case.
Procedure for installing the crankshaft front oil seal.
Steps for installing oil pans using FIPG.
Correct procedure for installing the oil filter.
Applying sealant to the oil pressure switch.
Checking the tip clearance of the oil pump.
Steps for removing and installing pistons and connecting rods.
Procedure for removing connecting rod caps.
Method for removing the piston pin using special tools.
Correct procedure for installing the piston pin.
Proper installation of the oil ring and side rails.
Correct installation of piston rings.
Steps for installing pistons and connecting rods into the cylinder.
Correct installation of connecting rod bearings.
Correct installation of connecting rod caps.
Procedure for tightening connecting rod cap nuts.
Checking piston ring and end gap clearances.
Using Plastigage to measure crankshaft pin oil clearance.
Steps for removing and installing crankshaft, block, flywheel, drive plate.
Guide for servicing these components on DOHC-GDI PAJERO io.
Procedure for removing oil jets.
Correct installation of oil jets.
Correct installation of crankshaft bearings.
Procedure for installing bearing caps and bolts.
Correct installation of oil seals.
Applying sealant to the oil seal case.
Correct installation of drive plate and flywheel bolts.
Using Plastigage to measure crankshaft journal oil clearance.
Checking cylinder block flatness and height.
Procedures for boring cylinders to oversize.
Inspection of the hydro-flywheel for serviceability.
