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Mitsubishi 4G9 series User Manual
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4G9
ENGINE
(E
-
W)
-
Rocker
Cover
and
Camshafts
(MIVEC)
1
1A-8a-1
PWEE9502-A
E
Nov
.
1995
Mitsubishi
Motors
Corporation
Added
8a.
ROCKER
COVER
AND
CAMSHAFTS
(MIVEC)
REMOV
AL
AND
INST
ALLA
TION
3.5
Nm
9N
m
Apply
engine
oil
to
all
moving
parts
be-
fore
installation.
2
3
1
4
5
9
13
10
8
11
12
6
7
14
11
N
m
23
Nm
23
Nm
23
Nm
11
N
m
Removal
steps
1.
Breather
hose
2.
P
CV
hose
3.
Oil
filler
cap
"
G
A
4.
Rocker
cover
5.
Rocker
cover
gasket
6.
O
il
seal
"
F
A
7.
O
il
seal
"
E
A
8.
Oil
control
valve
9.
A
rm
spring
holder
"
D
A
10.
Camshaft
bearing
cap
"
D
A
1
1.
Arm
spring
"
C
A
12.
Camshaft
"
B
A
13.
Camshaft
holder
"
A
A
14.
Semi-circular
packing
84
86
Table of Contents
Engine
1
Table of Contents
1
General Information
3
1 Specifications
5
1-1
5
Service Specifications
5
Rework Dimensions
8
Torque Specifications
8
Table of Contents
9
Default Chapter
13
New Tightening Method - by Use of Bolts to be Tightened in Plastic Area
13
Sealant
13
Form-In-Place Gasket
14
2 Special Tools
15
2-1
15
3-1
18
4-1
27
4G9 Engine (E
35
Timing Belt
38
Auto-Tensioner Bolt
39
3 Alternator and Ignition System
18
4 Timing Belt
27
5 Fuel and Emission Control System
40
5-1
40
Breather Tube
40
Carburetor
40
EGR Valve
40
Fuel Pump
40
Delivery Pipe
41
Fuel Pressure Regulator
41
Fuel Return Pipe
41
Throttle Body
43
5A. THROTTLE BODY and EGR SYSTEM (GDI)
46
Throttle Body Stay
43
Air Intake Resonator
46
Intake Manifold Stay
46
Throttle Body
47
6 Intake and Exhaust Manifold
49
Water Hose Clamp
47
Water Pipe
47
6A. INTAKE MANIFOLD (GDI)
53
6B.exhaust MANIFOLD (GDI)
57
Exhaust Manifold (M8)
59
6C. INJECTOR and FUEL PUMP ASSEMBLY (GDI)
60
Clamp
60
Fuel Low Pressure Pipe (M6)
60
Fuel Low Pressure Pipe (M8)
60
Fuel Nipple
60
Injector and Fuel Pump Assembly (GDI)
60
Delivery Pipe and Injector
61
7 Water Pump and Water Hose Water Pump
65
Fuel Feed Pipe
61
Fuel High Pressure Regulator
61
Fuel Return Pipe
61
Injector Holder
61
Spacer
61
7-1
65
Thermostat Case
65
Water Inlet Pipe
65
Water By-Pass Fitting
67
Water Fitting
67
8 Rocker Arms and Camshafts
70
Water Pipe
67
8-1
70
Rocker Arm Shaft
70
Rocker Cover
70
Beam Camshaft Cap (M8)
74
8A. ROCKER COVER and CAMSHAFTS (MIVEC)
85
8B.rocker ARMS and ROCKER SHAFT CAPS (MIVEC)
90
9 Cylinder Head and Valves
92
9-1
92
10-1
106
10 Front Case and Oil Pump
106
11-1
113
11 Piston and Connecting Rod
113
12 Crankshaft, Cylinder Block, Flywheel and Drive Plate
121
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Mitsubishi 4G9 series Specifications
General
Brand
Mitsubishi
Model
4G9 series
Category
Engine
Language
English
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