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Mitsubishi 4G9 User Manual

Mitsubishi 4G9
171 pages
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GENERAL INFORMATION 11A-0-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. SPECIFICATIONS 11A-1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SERVICE SPECIFICATIONS 11A-1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REWORK DIMENSIONS 11A-1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TORQUE SPECIFICATIONS 11A-1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NEW TIGHTENING METHOD–BY USE OF BOLTS TO BE
TIGHTENED IN PLASTIC AREA 11A-1-7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEALANT 11A-1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FORM-IN-PLACE GASKET 11A-1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. SPECIAL TOOLS 11A-2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. ALTERNATOR AND IGNITION SYSTEM 11A-3-1. . . . . . . . . . . . . . . . . . . . . . . .
4. TIMING BELT 11A-4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. FUEL AND EMISSION CONTROL SYSTEM 11A-5-1. . . . . . . . . . . . . . . . . . . . .
5a.THROTTLE BODY AND EGR SYSTEM (GDI) 11A-5a-1. . . . . . . . . . . . . . . . .
6. INTAKE AND EXHAUST MANIFOLD 11A-6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6a.INTAKE MANIFOLD (GDI) 11A-6a-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6b.EXHAUST MANIFOLD (GDI) 11A-6b-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6c.INJECTOR AND FUEL PUMP ASSEMBLY (GDI) 11A-6c-1. . . . . . . . . . . . .
6d.INTAKE AND EXHAUST MANIFOLD
<4G94–GDI for PAJERO io> 11A-6d-1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. WATER PUMP AND WATER HOSE 11A-7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. ROCKER ARMS AND CAMSHAFTS 11A-8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8a.ROCKER COVER AND CAMSHAFTS (MIVEC) 11A-8a-1. . . . . . . . . . . . . . .
8b.ROCKER ARMS AND ROCKER SHAFT CAPS (MIVEC) 11A-8b-1. . . . .
9. CYLINDER HEAD AND VALVES 11A-9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.FRONT CASE AND OIL PUMP 11A-10-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11. PISTON AND CONNECTING ROD 11A-11-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.CRANKSHAFT, CYLINDER BLOCK, FLYWHEEL AND DRIVE
PLATE 11A-12-1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11A-0-1
ENGINE
4G9 SERIES
CONTENTS
PWEE9502-I
E
Mar. 2001Mitsubishi Motors Corporation Revised

Table of Contents

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Mitsubishi 4G9 Specifications

General IconGeneral
BrandMitsubishi
Model4G9
CategoryEngine
LanguageEnglish

Summary

ENGINE 4G9 SERIES

SPECIFICATIONS

Details on engine specifications, including service, rework, torque, and material requirements.

SPECIAL TOOLS

List and description of specialized tools required for engine service procedures.

ALTERNATOR AND IGNITION SYSTEM

Procedures for removal and installation of alternator and ignition system components.

TIMING BELT

Removal, installation, inspection, and adjustment procedures for the timing belt system.

FUEL AND EMISSION CONTROL SYSTEM

Procedures for removal and installation of fuel and emission control system components.

INTAKE AND EXHAUST MANIFOLD

Procedures for removal and installation of intake and exhaust manifolds for various models.

WATER PUMP AND WATER HOSE

Procedures for removal and installation of the water pump and associated hoses.

ROCKER ARMS AND CAMSHAFTS

Procedures for removal, installation, inspection, and adjustment of rocker arms and camshafts.

CYLINDER HEAD AND VALVES

Procedures for cylinder head and valve removal, installation, inspection, and handling.

FRONT CASE AND OIL PUMP

Procedures for removal, installation, and inspection of the front case and oil pump.

PISTON AND CONNECTING ROD

Procedures for removal, installation, and inspection of pistons and connecting rods.

CRANKSHAFT, CYLINDER BLOCK, FLYWHEEL AND DRIVE PLATE

Procedures for removal, installation, and inspection of crankshaft, cylinder block, and related components.

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