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MECHANICAL STRUCTURE
6 Installation of Differential Case Assembly
1. Adjust the backlash for pinion shaft and differential ring gear to be within 0.25 to 0.35mm {0.01 to 0.014in}
with the liner "A".
2. After adjusting the backlash, adjust the lateral backlash for differential case assembly to be within 0 to 0.10mm
{0 to 0.004in} with the liner "B".
(Unit: mm {in})
7 Assembly of Kingpin
1. Determine the thickness of liner "G" that dimension becomes 11.0±0.05mm{0.433±0.002 in} on top and
dimension becomes 17.9±0.05mm{0.705±0.002 in} on bottom.
(Unit: mm {in})
2. Assemble with caution not to turn over the lip of the oil seal.
3. Adjust so that dimension may become 25±0.5mm {0.98±0.002 in} by inserting or removing the liner "C".
(Unit: mm {in})
8 Assembly of Axle Shaft
(Unit: mm {in})
2. Adjust the lateral clearance "E" for axle shaft to be within 0 to 0.20mm {0 to 0.008in} with the liner "E".
3. Apply the liquid packing (Threebond #1208D) to the holder and cover. Wrap the mounting bolt with seal
tape and tighten.
Item Thickness Usable Limit
Liner "A" and "B"
0.10 {0.004} 1007 0618 000
0.20 {0.008} 1007 0618 100
0.40 {0.016} 1007 0618 200
Item Thickness Usable Limit
Liner "G"
0.15 {0.006} 0730 0005 201
0.20 {0.008} 0730 0005 202
0.30 {0.012} 0730 0005 203
Item Thickness Usable Limit
Liner "C"
0.075 {0.003} 67700-30300
0.40 {0.016} 0731 0003 004
0.80 {0.031} 0731 0003 008
1.00 {0.039} 0731 0003 010
1.20 {0.047} 0731 0003 012
Item Thickness Usable Limit
Liner "D"
0.15 {0.006} 0731 0003 001
0.40 {0.016} 0731 0003 004
0.80 {0.031} 0731 0003 008
1.00 {0.039} 0731 0003 010
1.20 {0.047} 0731 0003 012
A
C
1. Adjust so that dimension may become 3±0.5mm {0.12±0.002 in} by inserting or removing the liner "D".
D
B