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Mocon Dansensor Lippke 4000 - User Manual

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P/N 330654-E
01/2018
Package Test System
Lippke 4000/4500
User Guide
EN

Table of Contents

Questions and Answers

Summary

General Information

Register Your Product

Instructions for registering the Dansensor product online for important updates.

About This Manual

Describes the Lippke 4000/4500 common use, maintenance, and intended audience.

Crucial Safety and Usage Guidelines

Assumes proper installation and warns against incorrect use causing damage.

Interpreting Manual Notations

Comprehensive Safety Instructions

Introduction to Lippke 4000;4500

Lippke 4000;4500 System Description

Integrated package test system measuring seal strength and integrity using compressed air.

System Test Capabilities

System can perform a variety of seal strength and package integrity tests.

High Flow Valve Accessory

Optional valve for burst testing larger, more porous packages, with reduced sensitivity.

Measurement Accessory Kits

Basic Stand Accessory

Basic stand for testing fully sealed rigid and semi-rigid packages.

ASTM Restraining Fixture

Fixture for restrained tests on closed packages compliant with ASTM F2054.

PPC 300 II Sealer

Device for burst tests on packages open on one side, seals the open side.

Valve Test Unit (VTU) Accessory

Unit for testing "Degassing Valves", cracking/burst pressure, or reverse leakage.

IV-Bag and Tube Adapters

Adapters for testing IV-Bags and tubes with threaded closures.

Handheld Needle, Twin Accessory

Accessory kit for performing tests with the twin handheld needle.

Handheld Needle, Mono Accessory

Accessory kit for performing tests with the mono handheld needle.

Needles: Types and Usage

Test Head Needles

Needles designed to fit test heads on basic stands and ASTM fixtures.

Handheld Needles General

Needles used independently, connected directly to the Lippke via hoses.

Filter Usage and Notes

Septa: Types and Selection

Tests

Test Types Overview

Introduces standard tests (Burst, Leak, Creep, Combined) and bubble tests.

Test Values Determination

Describes the process of finding approximate burst pressure for new packages.

Burst Test Procedure

Burst Test Settings

Details parameters for configuring Burst tests on Lippke 4500 PC software and Lippke 4000 display.

Leak Test Procedure

Leak Test Settings

Details parameters for configuring Leak tests on Lippke 4500 PC software and Lippke 4000 display.

Creep Test Procedure

Creep Test Settings

Details parameters for configuring Creep tests on Lippke 4500 PC software and Lippke 4000 display.

Creep2 Fail Test Procedure

Creep2 Fail Test Settings

Details parameters for configuring Creep2Fail tests on Lippke 4500 PC software and Lippke 4000 display.

Bubble Test Procedure

Bubble Test Settings

Details parameters for configuring Bubble tests on Lippke 4500 PC software.

Setting Up

Compressed Air Connections

Details requirements for dry, clean, oil-free compressed air supply and filter recommendations.

Correct Mounting;Dismounting of Fittings

Instructions on how to correctly connect and disconnect fittings without damaging assemblies.

Correct Use of Hose Connectors

Procedure for ensuring correct and tight hose connections using union nuts.

Connecting Hoses and Cables

Details connections for clamp, air supply, feed, sense, and accessory ports.

Connection of External Control Device

How to connect external devices (e.g., foot switch) via the Accessory Port.

Operation

General Operation Notes

Introduces PC software for Lippke 4500 and Help section for operation details.

Navigation and Button Functions

Explains the function of the scroll wheel and buttons (ESC, Edit, Start, Stop, User Login).

Start Up Procedures

Step-by-step guide for powering on and starting the Lippke 4500 (PC software) and Lippke 4000 (device display).

Main Menu and User Selection

Navigating the Main Menu and selecting users, accessing Setup menu.

Setup Menu Options

System Configuration Settings

Details settings for Ventilation, External Inputs, Printouts, Baud Rate, Data Transmission, User Database, System Config, Language.

User Administration

Creating Users

Procedure for creating new user accounts with name, privileges, and PIN.

Deleting Users

Steps to delete existing user accounts from the system.

Test Setup and Management

Creating Test Records

How to create new test records with specific parameter settings for different test types.

Deleting Test Records

Procedure for selecting and deleting existing test records.

Performing a Test

Display of Test Results

How test results are displayed for Burst, Leak, Creep, and Creep2Fail tests.

Cleaning and Maintenance

General Cleaning and Maintenance

General notes on regular cleaning, safety precautions, and maintenance-free units.

Parts and Consumables

Information on parts required for maintenance, listed in consumables section.

Filter Maintenance

Recommends replacing filter foam material at regular intervals or when soiled.

O-ring Replacement and Care

Explains the importance of O-rings and suggests silicone grease, warns against mineral grease.

Troubleshooting Guide

System Errors

Lists common system errors for 4000/4500 models and their remedies.

Interface Errors

Lists errors related to printer/PC interface and their solutions.

Problems During Measurement

Lists common measurement issues like pressure build-up, inflation, pressure loss, and test termination.

Technical Specifications

Electrical Specifications

Details supply voltage and power consumption of the device.

Air Supply Requirements

Specifies air supply pressure, quality requirements, and recommendations for regulators.

Mechanical Data

Provides control unit dimensions, weight, and inlet/outlet specifications.

Accessories Data

Lists dimensions and weights for various accessory kits.

Basic Specifications

Covers ambient pressure, measuring ranges, resolution, accuracy, temperature, units, test time, and languages.

Connectivity

Details RS232 and Machine I/O connectivity options.

Conformity

States compliance with CE (RoHS) standards.

Consumables and Accessories

Ordering Items

Guidelines for ordering items, stating item number, specification, and quantity.

Consumables List

Lists consumables like septa, filters, and printer paper with part numbers.

Accessories List

Lists accessories like scanners, PPC 300 II, needles, adapters, printers, etc., with part numbers.

Summary

General Information

Register Your Product

Instructions for registering the Dansensor product online for important updates.

About This Manual

Describes the Lippke 4000/4500 common use, maintenance, and intended audience.

Crucial Safety and Usage Guidelines

Assumes proper installation and warns against incorrect use causing damage.

Interpreting Manual Notations

Comprehensive Safety Instructions

Introduction to Lippke 4000;4500

Lippke 4000;4500 System Description

Integrated package test system measuring seal strength and integrity using compressed air.

System Test Capabilities

System can perform a variety of seal strength and package integrity tests.

High Flow Valve Accessory

Optional valve for burst testing larger, more porous packages, with reduced sensitivity.

Measurement Accessory Kits

Basic Stand Accessory

Basic stand for testing fully sealed rigid and semi-rigid packages.

ASTM Restraining Fixture

Fixture for restrained tests on closed packages compliant with ASTM F2054.

PPC 300 II Sealer

Device for burst tests on packages open on one side, seals the open side.

Valve Test Unit (VTU) Accessory

Unit for testing "Degassing Valves", cracking/burst pressure, or reverse leakage.

IV-Bag and Tube Adapters

Adapters for testing IV-Bags and tubes with threaded closures.

Handheld Needle, Twin Accessory

Accessory kit for performing tests with the twin handheld needle.

Handheld Needle, Mono Accessory

Accessory kit for performing tests with the mono handheld needle.

Needles: Types and Usage

Test Head Needles

Needles designed to fit test heads on basic stands and ASTM fixtures.

Handheld Needles General

Needles used independently, connected directly to the Lippke via hoses.

Filter Usage and Notes

Septa: Types and Selection

Tests

Test Types Overview

Introduces standard tests (Burst, Leak, Creep, Combined) and bubble tests.

Test Values Determination

Describes the process of finding approximate burst pressure for new packages.

Burst Test Procedure

Burst Test Settings

Details parameters for configuring Burst tests on Lippke 4500 PC software and Lippke 4000 display.

Leak Test Procedure

Leak Test Settings

Details parameters for configuring Leak tests on Lippke 4500 PC software and Lippke 4000 display.

Creep Test Procedure

Creep Test Settings

Details parameters for configuring Creep tests on Lippke 4500 PC software and Lippke 4000 display.

Creep2 Fail Test Procedure

Creep2 Fail Test Settings

Details parameters for configuring Creep2Fail tests on Lippke 4500 PC software and Lippke 4000 display.

Bubble Test Procedure

Bubble Test Settings

Details parameters for configuring Bubble tests on Lippke 4500 PC software.

Setting Up

Compressed Air Connections

Details requirements for dry, clean, oil-free compressed air supply and filter recommendations.

Correct Mounting;Dismounting of Fittings

Instructions on how to correctly connect and disconnect fittings without damaging assemblies.

Correct Use of Hose Connectors

Procedure for ensuring correct and tight hose connections using union nuts.

Connecting Hoses and Cables

Details connections for clamp, air supply, feed, sense, and accessory ports.

Connection of External Control Device

How to connect external devices (e.g., foot switch) via the Accessory Port.

Operation

General Operation Notes

Introduces PC software for Lippke 4500 and Help section for operation details.

Navigation and Button Functions

Explains the function of the scroll wheel and buttons (ESC, Edit, Start, Stop, User Login).

Start Up Procedures

Step-by-step guide for powering on and starting the Lippke 4500 (PC software) and Lippke 4000 (device display).

Main Menu and User Selection

Navigating the Main Menu and selecting users, accessing Setup menu.

Setup Menu Options

System Configuration Settings

Details settings for Ventilation, External Inputs, Printouts, Baud Rate, Data Transmission, User Database, System Config, Language.

User Administration

Creating Users

Procedure for creating new user accounts with name, privileges, and PIN.

Deleting Users

Steps to delete existing user accounts from the system.

Test Setup and Management

Creating Test Records

How to create new test records with specific parameter settings for different test types.

Deleting Test Records

Procedure for selecting and deleting existing test records.

Performing a Test

Display of Test Results

How test results are displayed for Burst, Leak, Creep, and Creep2Fail tests.

Cleaning and Maintenance

General Cleaning and Maintenance

General notes on regular cleaning, safety precautions, and maintenance-free units.

Parts and Consumables

Information on parts required for maintenance, listed in consumables section.

Filter Maintenance

Recommends replacing filter foam material at regular intervals or when soiled.

O-ring Replacement and Care

Explains the importance of O-rings and suggests silicone grease, warns against mineral grease.

Troubleshooting Guide

System Errors

Lists common system errors for 4000/4500 models and their remedies.

Interface Errors

Lists errors related to printer/PC interface and their solutions.

Problems During Measurement

Lists common measurement issues like pressure build-up, inflation, pressure loss, and test termination.

Technical Specifications

Electrical Specifications

Details supply voltage and power consumption of the device.

Air Supply Requirements

Specifies air supply pressure, quality requirements, and recommendations for regulators.

Mechanical Data

Provides control unit dimensions, weight, and inlet/outlet specifications.

Accessories Data

Lists dimensions and weights for various accessory kits.

Basic Specifications

Covers ambient pressure, measuring ranges, resolution, accuracy, temperature, units, test time, and languages.

Connectivity

Details RS232 and Machine I/O connectivity options.

Conformity

States compliance with CE (RoHS) standards.

Consumables and Accessories

Ordering Items

Guidelines for ordering items, stating item number, specification, and quantity.

Consumables List

Lists consumables like septa, filters, and printer paper with part numbers.

Accessories List

Lists accessories like scanners, PPC 300 II, needles, adapters, printers, etc., with part numbers.

Mocon Dansensor Lippke 4000 Specifications

General IconGeneral
BrandMocon
ModelDansensor Lippke 4000
CategoryTest Equipment
LanguageEnglish

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