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Montigo DelRay DRL6013NI - User Manual

Montigo DelRay DRL6013NI
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XG0226 - 042220
Installation & Maintenance Manual
®
C
US
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury,
death, or property damage.
—Donotstoreorusegasolineorotherammablevaporsand
liquidsinthevicinityofthisoranyotherappliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phoneinyourbuilding.
• Leavethebuildingimmediately.
• Immediatelycallyourgassupplierfromaneighbour's
phone. Follow the gas supplier’s instructions.
• Ifyoucannotreachyourgassupplier,callthere
department.
—Installationandservicemustbeperformedbyaqualied
installer,serviceagencyorthegastter.
DelRay INDOOR DIRECT VENT GAS FIREPLACE
DRL3613NI 16,000 BTU/hr Natural Gas or Propane Gas
DRL3613NI-2 16,000 BTU/hr Natural Gas or Propane Gas
DRL4813NI 21,000 BTU NG /19,000 BTU Propane /hr
DRL4813NI-2 21,000 BTU NG /19,000 BTU Propane /hr
DRL6013NI 28,000 BTU NG /25,000 BTU Propane /hr
DRL6013NI-2 28,000 BTU NG /25,000 BTU Propane /hr
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and must be installed for the protection
of children and other at-risk individuals.
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
DANGER
Installation and service must be performed by a qualied installer,
service agency or the gas tter. Check local codes and read all
instructions prior to installation.
Some materials used in the manufacturing process of this product can
expose you to Benzene which is known in the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65warnings.ca.gov
WARNING
Installer: Leave this manual with the appliance. Please refer to the
Montigo website for the most current version of the replace manual
Consumer: Retain this manual for future reference. Please refer to the
Montigo website for the most current version of the replace manual
NOTICE

Table of Contents

Questions and Answers

Summary

Safety Alert Key

DANGER

Indicates a hazardous situation that WILL result in death or serious injury or property damage.

WARNING

Indicates a hazardous situation that COULD result in death or serious injury or property damage.

CAUTION

Indicates a hazardous situation that WILL result in minor or moderate injury.

NOTICE

Indicates practices that are important, but not related to personal injury.

Introduction

Manufacturer Commitment

Montigo's commitment to safety, reliability, and engineering standards.

Manual Scope

Covers installation, operation, and maintenance; homeowner can perform lighting and care.

Section A: Before You Begin

Installation Checklist

Steps to determine installation location, vent run, electrical, and gas line requirements.

Standard Installation Checklist

Appliance Install

Checklist items for appliance installation, framing, and clearances.

Venting

Checklist items for venting configuration, installation, and firestops.

Wiring;Electrical

Checklist items for power supply and low voltage wiring connections.

Gas

Checklist items for fuel type, conversion, leak check, and pressure.

Finishing

Checklist items for non-combustible materials and clearances.

Appliance Setup

Checklist items for media, door, screen, and homeowner manual.

Rating Plate Sample

Model Identification

Shows where to find model number, serial number, and electrical/altitude ratings.

Clearances and Specifications

Details clearances, fuel type, input/output ratings, and gas pressure.

Section 1: Dimensions

DelRay Dimensions

Provides overall dimensions (A, B, C, D) for DRL36, DRL48, and DRL60 models.

Section 2: Framing

In Wall and Corner Dimensions

Illustrates framing requirements for standard and corner installations.

DRL60 Framing

Specific framing instructions for the DRL60 model with steel stud and heat deflector.

Clearances

Combustible Wall Clearances

Table showing required clearances from combustible materials for different models.

Clearance to Sprinkler

Specifies clearance requirement to openings from which heat is discharged.

Recommended flooring considerations

Guidance on installing vinyl flooring with floor-mounted or raised fireplaces.

Standard installation

Non-Combustible Facing

Shows temperature ratings for standard installations with non-combustible facing.

TV over fireplace installation

Non-Combustible Facing

Shows minimum chase requirements for TV installations.

Vented installation

NO RECESS COMBUSTIBLE FACING

Shows temperature ratings for vented installations without recess.

VENTED CHASE

Details minimum chase opening sizes and temperature ratings for vented chases.

Section 3: Venting

Notes For Planning Venting

Guidelines for planning vent runs, termination locations, and component usage.

MVK05; MVK05 F

Information on a specific flex vent kit and its usage with other Montigo pipes.

Section 3-3-1: Venting Layout

Venting layout graph and maximum run allowances for DRL36/DRL48.

DRL60 Venting - Wall and roof termination

Venting layout graph and maximum run allowances for DRL60.

Co-linear venting into existing masonry chimney

Requirements for using existing masonry chimneys, including maximum vertical runs and component usage.

Framing with Cool Wall Advantage

Details on framing and unit compatibility for cool wall systems.

Sidewall Kit

Instructions for installing the sidewall kit, including connecting ducting and maintaining clearances.

TV Kit

Instructions for installing the TV kit, including securing heat distribution kit and boards.

Section 3-2: Installing a Roof Mounted Direct Vent Termination for 4;7 (MVTK-1)

Guidelines for selecting components and details of venting layout for roof mounting.

Section 3-3: Installing a Wall Mounted Termination 4;7

Instructions for installing wall-mounted terminations with various frame types.

Section 3-3-2: Venting Components

Lists part numbers for venting components and guidelines for their installation.

Section 3-3-3: Heat Shields 4;7

Instructions for installing heat shields for wall-mounted terminations.

Section 4: Wiring

DRL**13 (N;L) I Wiring Diagram

Wiring diagram for the DRL3613NI with SIT Proflame Electronic Ignition.

Installation of the wall switch

Instructions for connecting a wall switch to the control board.

DRL**13 (N;L) I-2 Wiring Diagram

Wiring diagram for DRL3613NI-2 with SIT Proflame Electronic Ignition.

Installation of Electrical Supply

Guidelines for electrical grounding and wire replacement.

Section 5: Installing the gas line

Fuel Type

Guidance on verifying the fireplace's compatibility with available gas types.

Gas Pressure

Information on optimum performance and gas line sizing requirements.

GAS CONNECTION

Instructions for connecting the gas line, including flexible connectors and leak testing.

Finishing Safety Zone

Warnings about finishing the area around the gas valve and control board.

Section 6: Finishing

Finishing Around the Fireplace

Guidelines for sizing fireplace facing material and ensuring access to controls.

Finishing when using cool wall kit or vented chase

Instructions for finishing with cool wall kits or vented chases, including opening size requirements.

Chase venting (optional)

Chase Opening Requirements

Details minimum chase opening sizes for TV installations and temperature reduction.

Sidewall clearances

Sidewall Clearance Diagram

Diagram illustrating 4" sidewall clearance for combustible surrounds.

Cement Board Install

Single Sided Installation

Instructions for installing cement board for single-sided fireplaces.

Section 8: Removing & Installing the Screen; Door

Removing the Screen

Step-by-step instructions for removing and handling the fireplace screen.

Removing the door

Step-by-step instructions for unlatching and removing the fireplace door.

Reinstalling the door

Steps to correctly reinstall the fireplace door, ensuring proper fit.

Reinstalling the Screen

Instructions to follow the previous steps to reinstall the fireplace window/screen.

Propane Conversion (High-Low Burner)

Tools Required

List of tools needed for propane conversion.

Parts Included

List of parts included in the propane conversion kit.

Conversion Steps

Detailed steps for converting the burner from Natural Gas to Propane.

Stepper motor install;replace (DRL60)

Package Verification

Checklist of items to verify before starting stepper motor installation/replacement.

Installation Steps

Step-by-step instructions for installing or replacing the stepper motor pressure regulator assembly.

Propane Conversion (Ribbon Burner)

Tools Required

List of tools needed for propane conversion of the ribbon burner.

Parts Included

List of parts included in the propane conversion kit for ribbon burners.

Conversion Steps

Detailed steps for converting the ribbon burner from Natural Gas to Propane.

Section 9: Installing the Accessories

Installing the Fireglass or Optional Glass Media

Instructions for installing fireglass or optional glass media, including placement and burner coverage.

DelRay 36 Optional Log Kit Installation

Instructions for installing the driftwood log set for the 36" model.

DelRay 48 Optional Log Kit Installation

Instructions for installing the driftwood log set for the 48" model.

DelRay 60 Optional Log Kit Installation

Instructions for installing the driftwood log set for the 60" model.

Operation

Safety Before Lighting

Critical safety warnings and instructions to read before attempting to light the fireplace.

What To Do If You Smell Gas

Emergency procedures to follow if a gas leak is detected.

Lighting Instructions

Step-by-step guide for safely starting the fireplace, including pilot ignition and burner operation.

Section 10: Cleaning and Maintenance

General Inspection Checklist

Annual inspection points for ensuring safe operation of the fireplace.

Cleaning Glass and Firebox

Procedures for cleaning the glass, firebox, and internal components.

Pilot Burner Adjustment

Instructions for adjusting the pilot flame size and performing leak tests.

POD - Pilot on Demand

What is POD mode?

Explanation of the On Demand intermittent pilot ignition system and its functions.

Remote Continuous Pilot (CPI) Selection

Instructions for selecting CPI mode using the remote control.

Installing the POD Jumper Cable

Steps for installing the jumper cable to enable POD/IPI mode selection.

Troubleshooting

Pilot Igniter Issues

Solutions for problems related to the pilot igniter not sparking or not lighting the burner.

Burner Ignition Issues

Solutions for problems with the main burner not lighting or the igniter continuing to spark.

Indoor fireplace in protected outdoor applications

Installation Considerations

Guidelines for installing fireplaces in protected outdoor locations, including clearances.

See through fireplace

Specific considerations for see-through models in outdoor applications.

Single sided fireplace

Specific considerations for single-sided models in outdoor applications.

Appendix A: Venting Terminations

Clearance Requirements

Table detailing required clearances for vent terminations based on location and material type.

Appendix B: Warranty

Residential Warranty Program

Overview of the Montigo warranty program, coverage periods, and terms.

Qualifications to the Warranty

Conditions for warranty validity, including installation by authorized dealers and licensed professionals.

Limitation on Liability

Details limitations on the manufacturer's liability for damages and consequential losses.

Exclusions to Warranty

Lists conditions not covered by the warranty, such as corrosion or willful misconduct.

Investigation of Claims Against Warranty

Explains the process for investigating warranty claims and the company's right to decide on settlement.

If Warranty Service is Needed

Guidance on how to contact dealers or the company for warranty service.

Appendix C: Amendment

Massachusetts Regulations

Specific modifications and requirements for gas fireplaces sold in Massachusetts, including CO detectors and signage.

DRL3613*I BASIC Exploded Parts

Standard Parts List

Lists standard parts with part numbers for the DRL3613*I BASIC model.

Optional Parts List

Lists optional parts with part numbers for the DRL3613*I BASIC model.

DRL3613*I-2 FULL LOAD Exploded Parts

Standard Parts List

Lists standard parts with part numbers for the DRL3613*I-2 FULL LOAD model.

Optional Parts List

Lists optional parts with part numbers for the DRL3613*I-2 FULL LOAD model.

DRL4813*I BASIC Exploded Parts

Standard Parts List

Lists standard parts with part numbers for the DRL4813*I BASIC model.

Optional Parts List

Lists optional parts with part numbers for the DRL4813*I BASIC model.

DRL4813*I-2 FULL LOAD Exploded Parts

Standard Parts List

Lists standard parts with part numbers for the DRL4813*I-2 FULL LOAD model.

Optional Parts List

Lists optional parts with part numbers for the DRL4813*I-2 FULL LOAD model.

DRL6013*I BASIC Exploded Parts

Standard Parts List

Lists standard parts with part numbers for the DRL6013*I BASIC model.

Optional Parts List

Lists optional parts with part numbers for the DRL6013*I BASIC model.

DRL6013*I-2 FULL LOAD Exploded Parts

Standard Parts List

Lists standard parts with part numbers for the DRL6013*I-2 FULL LOAD model.

Optional Parts List

Lists optional parts with part numbers for the DRL6013*I-2 FULL LOAD model.

Notes

Montigo DelRay DRL6013NI Specifications

General IconGeneral
Fuel TypeNatural Gas
VentingDirect Vent
Ignition TypeElectronic Ignition
Weight250 lbs
BTU38, 000 BTU

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