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mori seiki ZL-153S User Manual

mori seiki ZL-153S
561 pages
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OPERATION MANUAL
Applicable Model
ZL-153 ZL-153S
ZL-153MC ZL-153SMC
ZL-203 ZL-203S
ZL-203MC ZL-203SMC
ZL-253 ZL-253S
ZL-253MC ZL-253SMC
Before starting operation, maintenance, or programming, carefully read the
manuals supplied by Mori Seiki, the NC unit manufacturer, and equipment
manufacturers so that you fully understand the information they contain.
Keep the manuals carefully so that they will not be lost.
Applicable NC Unit
MSG-501
OM-ZLFMSG501-A0E

Table of Contents

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mori seiki ZL-153S Specifications

General IconGeneral
ModelZL-153S
TypeCNC Lathe
Spindle Motor Power15 kW
Tool Capacity12
Turret Capacity12 stations
Rapid Traverse Rate (X/Z)30 m/min

Summary

OPERATION MANUAL

FOR SAFE OPERATION

1 CONSIDERATIONS BEFORE OPERATING THE MACHINE

Important cautions applicable to all machine-related work.

DOOR INTERLOCK FUNCTION

CHAPTER A OPERATION PANELS

1 SAFETY PRECAUTIONS

Safety precautions to be observed at all times while operating the machine.

2 INTERLOCK FUNCTIONS THAT ENSURE SAFE OPERATION

Details interlock functions to ensure operator safety.

5 OPERATION PANEL

Explains the layout and names of switches and keys on the operation panel.

CHAPTER B MANUAL OPERATION

1 SAFETY GUIDELINES

General safety precautions to be observed during machine operation.

2 TURNING ON THE POWER

Points to check and procedure for turning on the machine power.

3 EMERGENCY STOP

Methods to immediately stop machine operation during manual or automatic operation.

4 TURNING OFF THE POWER

Procedure for turning off the machine power.

6 AXIS MOVEMENT OPERATION

Defines directions of controlled axes and their operations.

7 SPINDLE OPERATION

Describes spindle related operations, start and stop.

8 INDEXING THE TURRET HEAD

Manual turret indexing for tool mounting and offset data.

10 COOLANT SUPPLY

Describes operations related to coolant supply and OFF mode.

11 CHIP CONVEYOR

Describes operations relating to the chip conveyor.

12 TAILSTOCK OPERATION (TAILSTOCK SPECIFICATION)

Explains tailstock spindle movement and operations.

CHAPTER C CHUCKING

CHAPTER D PROGRAM EDITING

4 PROGRAM EDITING

Procedures for changing program parts using data entry, soft-keys, and edit keys.

CHAPTER E SETTING OF COORDINATE SYSTEM

9 OPERATION PROCEDURE OF MANUAL IN-MACHINE TOOL PRESETTER

Describes setting tool geometry offset and Z-axis work shift offset.

CHAPTER F PREPARATION BEFORE STARTING MASS PRODUCTION

4 PROGRAM CHECK

Necessary checks for debugging programs.

7 CHECKING THE PROGRAM WITH A WORKPIECE CLAMPED IN THE CHUCK

Checks program tool paths with a workpiece clamped.

9 LOAD MONITORING FUNCTION B

Explains operating and setting methods for load monitoring.

12 OPERATION PROCEDURE FOR DIFFERENT TYPES OF MACHINING

Provides operation procedures for typical machining on NC lathe.

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