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Morningstar SunGuard User Manual

Morningstar SunGuard
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SOLAR BATTERY CHARGE CONTROLLER
O
PERATOR
S
M
ANUAL
1098 Washington Crossing Road
Washington Crossing, PA 18977 USA
Website: www.morningstarcorp.com
1.0 SPECIFICATION SUMMARY
System Volts
12 V
PWM Setpoint
14.1 V
Max. Solar Volts
30 V
Accuracy
+/–60 mV
Rated Solar Input
4.5 A
Min. Operating Volts
6V
Max. Input (5 min.)
5.5 A
Self-consumption
6mA
Max. Solar Short Circuit Rating
5.5 A
PWM Temp Compensation
–28 mV/˚C
Reverse Current Leakage
<10 uA
Ambient Temperature Range
–40 to +60 ˚C
Relative Humidity
100%
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Morningstar SunGuard Specifications

General IconGeneral
ModelSunGuard
Rated Current4.5A
Maximum Output Current4.5A
Warranty5 years
Controller TypePWM
Protection FeaturesReverse polarity, short circuit

Summary

Specification Summary

Safety Instructions

Battery Safety Warning

Be very careful with lead-acid batteries; they generate explosive gases and short circuits draw thousands of amps.

Controller Protection

Do not exceed voltage/current ratings or short circuit the solar array; this will damage the controller.

Operation and Functions

Solid State Power Switching

Utilizes MOSFETs for all power switching, offering a 100% solid state design with no mechanical relays.

Battery Charge Regulation

Employs advanced series PWM charge control for fast, stable, and efficient constant voltage charging.

Temperature Compensation

Adjusts constant voltage setpoint by -28 mV/°C relative to a 25°C reference for optimal performance.

Nighttime Discharge Prevention

Prevents battery discharge through the solar array at night, negating the need for a blocking diode.

Installation Guide

Mounting Recommendations

Mount vertically with space for airflow. Avoid temperatures above 60°C and ensure water drainage.

Wiring Connections

Connect battery (black=neg, red=pos) and solar array (black=neg, yellow=pos) carefully, avoiding shorts.

Grounding and Protection

Negative earth ground recommended for lightning protection; blocking diode not required for reverse current.

Inspection and Maintenance

Annual Inspection Checklist

Check solar array rating, wire connections, dirt/corrosion, airflow, and water accumulation yearly.

Troubleshooting Guide

Test Setup Cautions

Use a power supply, limit to 2A, set to 15V DC, and connect only one supply to the controller.

Battery Not Charging

Check solar/battery voltages. If solar is ~20V and battery is low, controller may be damaged.

Battery Voltage Too High

Account for temperature compensation, then check solar leads for battery voltage, indicating potential damage.

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