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Morningstar Sunlight SL-20 User Manual

Morningstar Sunlight SL-20
16 pages
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SOLAR LIGHTING CONTROLLER
O
PERATOR
S
M
ANUAL
SUNLIGHT MODELS
INCLUDED IN THIS MANUAL
SL-10
10A / 12V
SL-10-24V
10A / 24V
SL-20
20A / 12V
SL-20-24V
20A / 24V
1098 Washington Crossing Road
Washington Crossing, PA 18977 USA
Website: ww.morningstar.com
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Morningstar Sunlight SL-20 Specifications

General IconGeneral
TypePWM
Rated Current20A
Operating Temperature-40°C to +60°C
Load Current20A
DisplayLED indicators
Input Voltage12V/24V
Maximum Battery Voltage30V
Self Consumption10mA
EnclosurePlastic
ProtectionShort circuit, reverse polarity

Summary

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

Manual contains important installation and maintenance instructions.

WARNING - BATTERY HANDLING

Lead acid batteries can generate explosive gases and short circuits.

VOLTAGE AND CURRENT LIMITS

Do not exceed controller voltage or current ratings; use only 12V or 24V batteries.

PV ARRAY/LOAD SHORT CIRCUIT WARNING

Short-circuiting PV array or load connected to controller will damage it.

GROUNDING REQUIREMENTS

Negative system conductor must be properly grounded according to local codes.

QUICK START INSTRUCTIONS

BATTERY TYPE SELECTION

Controller is shipped for SEALED batteries; remove jumper for FLOODED.

NEGATIVE CONDUCTOR GROUNDING

Ground negative system conductor for surge protection per UL recommendations.

INSTALLATION INSTRUCTIONS

6.1 RATINGS AND LIMITS

Rated for 12V/24V PV systems; max PV open circuit voltage 30V/50V; max array current 12.5A/25A.

6.2 POLARITY PROTECTION

Controller protected from reversed connections, but system and equipment are at risk.

6.4 INSTALLATION PROCEDURE

Step-by-step guide for connecting system components.

INSTALLATION PROCEDURE STEPS

VERIFY ARRAY AND LOAD RATINGS

Confirm Solar array and loads do not exceed Sunlight controller current ratings.

SYSTEM CONNECTION ORDER

Follow label order 1 to 6; BATTERY must connect before SOLAR.

BATTERY CONNECTION DETAILS

Connect 12V/24V battery; red LED indicates low charge state.

SOLAR ARRAY CONNECTION

Connect solar array to SOLAR terminals; green LED confirms sunlight and correct wiring.

LOAD CONNECTION

Connect light to LIGHT terminals; TEST button turns light on.

BATTERY TYPE SELECTION JUMPER

Jumper sets controller for SEALED batteries; remove for FLOODED batteries.

OPERATION

SELECTING LIGHTING CONTROL

Select desired lighting control option using the rotary switch.

USING THE TEST BUTTON

Test button confirms settings, turns lights on for 5 min, or tests LVD.

OPERATION AND FUNCTIONS

BATTERY CHARGE REGULATION

Advanced series PWM charge control for constant voltage battery charging.

LOW VOLTAGE DISCONNECT (LVD)

Load disconnects below 11.7V/23.4V, reconnects at 12.8V/25.6V.

INSPECTION AND MAINTENANCE

TESTING AND TROUBLESHOOTING

TROUBLESHOOTING CAUTIONS

Troubleshooting by qualified personnel only; battery shorting is dangerous.

BATTERY IS NOT CHARGING

Check LED, battery type, connections, PV voltage, load, voltage drops, battery condition.

BATTERY VOLTAGE IS TOO HIGH

Check operating conditions, temperature compensation, battery type, connections, and controller damage.

LOAD NOT OPERATING PROPERLY

Check TEST button, load status, fuses/breakers, connections, LED indications, PV array, battery voltage.

BATTERY NOT CHARGING TROUBLESHOOTING

BATTERY VOLTAGE TOO HIGH TROUBLESHOOTING

LOAD NOT OPERATING PROPERLY TROUBLESHOOTING

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