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Morningstar ProStar MPPT Series User Manual

Morningstar ProStar MPPT Series
45 pages
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Solar Charging System Controller
Installation, Operation and Maintenance Manual
www.morningstarcorp.com
ProStar MPPT
TM
MODELS
PS-MPPT-25
PS-MPPT-25M
PS-MPPT-40
PS-MPPT-40M
MAXIMUM POWER POINT TRACKING
For the most recent manual revision, see the version at:
www.morningstarcorp.com

Other manuals for Morningstar ProStar MPPT Series

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Morningstar ProStar MPPT Series Specifications

General IconGeneral
SeriesProStar MPPT
Battery Voltage12V, 24V, 48V
CommunicationModbus
Protection FeaturesReverse polarity, short circuit
Operating Temperature-40°C to +45°C

Summary

Dimensions and Specifications

Dimensions

Physical measurements of the ProStar MPPT unit.

Specification Summary

Key electrical and mechanical ratings for the ProStar MPPT.

Important Safety Instructions

General Safety Information

Critical warnings and precautions for operating the ProStar MPPT.

Installation Safety Precautions

Specific safety steps and considerations for installing the unit.

General Information

Overview

Introduction to the ProStar MPPT charge controller and its benefits.

Regulatory Information

Compliance statements, FCC requirements, and safety standards.

Versions and Ratings

Details on different ProStar MPPT models and their specifications.

Features

Description of the unit's components and functionalities.

Optional Accessories

Information on available add-on products for the ProStar MPPT.

Installation Instructions

General Installation Notes

Fundamental guidelines and precautions before starting installation.

Configuration

Setting operating parameters using DIP switches.

Mounting

Physical placement, clearance, and mounting requirements.

Wiring

Procedures for making electrical connections to the controller.

System Power-Up and Power-Down

Steps for safely starting and shutting down the ProStar MPPT.

Operation

TrakStar™ MPPT Technology

Explanation of the MPPT tracking technology for maximum power harvest.

Battery Charging

Detailed description of the 4-stage battery charging algorithm.

Load Control Information

Managing system loads, including disconnect and compensation.

LED Indications

Understanding the status and error indicators on the unit.

Push-Button Use in Non-Metered Version

Operating the controller without a meter display.

Alarms

Identifying and responding to controller alarms and fault conditions.

Custom Settings

Overview of advanced configuration options.

Programming with the Meter Display

Using the built-in meter to adjust settings and programs.

Programming in MSView

Configuring the controller using Morningstar's PC software.

Meter Display Operation

Navigating the meter interface and adjusting display settings.

Lighting Control / Programming Overview

Overview of the ProStar MPPT's lighting control capabilities.

Low Temperature Foldback

Protecting batteries from cold conditions with charge current reduction.

Inspection and Maintenance

Recommended schedule for routine checks and maintenance.

Troubleshooting

LED Fault Indications

Interpreting status and error codes indicated by the unit's LEDs.

Battery Charging and Performance Issues

Resolving common problems related to battery charging and system performance.

Warranty and Policies

Limited Warranty

Terms, duration, and exclusions of the product warranty.

Morningstar Technical Support Policies

Information on obtaining technical assistance and support.

Warranty Claim Procedure

Steps to follow when submitting a warranty claim.

Technical Specifications

Appendices

Appendix A - Efficiency Graphs

Graphical data illustrating system efficiency at different conditions.

Appendix B - De-rating Graphs

Graphs showing performance adjustments based on environmental factors.

Appendix C - Wire Sizing Charts

Charts for selecting appropriate wire sizes based on current and distance.

Prostar MPPT Addendum

Hazardous Locations for IECEx/ATEX Applications

Specific certifications and requirements for hazardous locations.

Certifications

List of compliance marks and standards applicable to the Prostar MPPT.

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