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Morningstar TriStar TS-45 User Manual

Morningstar TriStar TS-45
39 pages
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Solar Charging System Controller
Installation, Operation and
Maintenance Manual
MAXIMUM POWER POINT TRACKING
.....
Solar Battery Charging
.....
Load Control
.....
Diversion Control
TM
For the most recent manual revisions, see the version at:
www.morningstarcorp.com
MODELS
TS-45
TS-60
www.morningstarcorp.com
TM

Table of Contents

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Morningstar TriStar TS-45 Specifications

General IconGeneral
TypePWM
Rated Current45A
Operating Temperature-40°C to 60°C
ProtectionsShort Circuit
CommunicationRS-232

Summary

TriStar Description

Versions and Ratings

Details the available TriStar controller models and their specifications.

Operating Modes

Explains the different ways the TriStar can function.

Adjustability

Describes how to configure TriStar settings via DIP switches or PC.

General Use

Provides information on the TriStar's applications and design.

Safety and Regulatory Information

Covers essential safety guidelines and compliance standards.

Optional Accessories

Lists and describes additional components for the TriStar.

Important Safety Instructions

Load & Lighting Control

General Load & Lighting Control Notes

Key points for controlling loads and lighting.

Load Control Settings

Configuration options for load disconnects and settings.

Diversion Charge Control

Diversion Charge Control

Explanation of diverting excess energy to a load.

Diversion Current Ratings

Specifies the maximum current for diversion loads.

Standard Diversion Battery Charging Programs

Outlines pre-set charging algorithms for diversion.

Custom Settings with PC Software

Connection to a Computer

How to establish PC connectivity for settings.

Using the PC Software

Guide to operating the configuration software.

Self-Test / Diagnostics

General Troubleshooting

Basic diagnostic steps for system issues.

Battery Information

Sealed Batteries

Details on VRLA, AGM, and Gel batteries.

Flooded Batteries

Information on vented batteries for solar use.

L-16 Cells

Specifics on L-16 battery charging requirements.

Warranty

Specifications

TriStar Installation

General Information

Pre-installation considerations and environmental factors.

Installation Overview

A summary of the installation process.

Installation Steps

Detailed, step-by-step instructions for setting up the unit.

Installation Steps

Mounting

Instructions on physically attaching the TriStar to a surface.

Adjust the DIP Switches

Remote Temperature Sensor (RTS)

Battery Voltage Sense Connection

System Wiring and Power-Up

TriStar Operation

Operator's Tasks

Key duties for the user during operation.

Push-button

Functions and usage of the unit's push-button interface.

LED Indications

Protections and Fault Recovery

Data-Logging

Inspection and Maintenance

Battery Charging

PWM Battery Charging

Explanation of the Pulse Width Modulation charging method.

Battery Charging Notes

Important considerations for optimal battery charging.

Standard Battery Charging Programs

Overview of default charging algorithms.

Temperature Effects & Battery Voltage Sense

How environmental factors influence charging.

Equalization

Details on the process of equalizing battery cells.

Float

Explanation of the low-rate maintenance charging stage.

Load and Lighting Control

General Load & Lighting Control Notes

General considerations for load and lighting control.

Load Control Settings

Configuration options for load disconnects and settings.

LVD Warning

Information on Low Voltage Disconnect alerts.

Diversion Charge Control

Diversion Charge Control

Explanation of diverting excess energy to a load.

Diversion Current Ratings

Specifies the maximum current for diversion loads.

Standard Diversion Battery Charging Programs

Outlines pre-set charging algorithms for diversion.

Selecting the Diversion Load

NEC Requirements

Custom Settings with PC Software

Connection to a Computer

How to establish PC connectivity for settings.

Using the PC Software

Guide to operating the configuration software.

Changing Set-points

Modifying operational parameters via software.

Self-Test / Diagnostics

General Troubleshooting

Basic diagnostic steps for system issues.

Troubleshooting Solar Charging

Specific advice for solar charging problems.

Troubleshooting Load Control

Guidance for resolving load control issues.

Troubleshooting Diversion Control

Tips for diagnosing diversion control faults.

Battery Information

Sealed Batteries

Details on VRLA, AGM, and Gel batteries.

Flooded Batteries

Information on vented batteries for solar use.

L-16 Cells

Specifics on L-16 battery charging requirements.

Warranty

Technical Specifications

Appendix 1 - Load & Lighting Control DIP Settings

DIP Switch Number 1 - Control Mode: Load & Lighting Control

Setting DIP switch 1 for load or lighting control mode.

DIP Switches Number 2,3 - System Voltage

Configuring system voltage using DIP switches 2 and 3.

DIP Switches Number 4,5,6 - Load Control Algorithm

Selecting load control algorithms via DIP switches 4,5,6.

DIP Switches Number 4,5,6 - Lighting Control Algorithm

DIP Switch Number 7 - Must be OFF

DIP Switch Number 8 - Lighting Control

Appendix 2 - Diversion Charge Control DIP Switch Settings

DIP Switch Number 1 - Control Mode: Solar Battery Charging

Setting DIP switch 1 for diversion control mode.

DIP Switches Number 2,3 - System Voltage

Configuring system voltage using DIP switches 2 and 3.

DIP Switches Number 4,5,6 - Diversion Charge Control

Selecting diversion control algorithms via DIP switches 4,5,6.

DIP Switch Number 7 - Select Diversion

DIP Switch Number 8 - Battery Equalization

Appendix 3 - LED Indications

General Transitions

LED patterns for general controller status changes.

Battery Status

LED indications for battery charge state.

Faults & Alarms

LED patterns indicating controller faults and alarms.

Load Status

LED indications for load control status.

Certifications

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