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TriStar TS-60M
Morningstar TriStar TS-60M User Manual
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Solar Charging System Controller
Ins
tallation, Operation and
Ma
intenance Manual
MAXIMUM PO
WER POINT TRA
CKING
.....
Solar Battery Charging
.....
Load Control
.....
Diversion Control
TM
For the most recent manual revisions, see the version at:
www
.morningstarcorp.com
MODELS
TS-45
TS-60
www
.morningstarcorp.com
TM
2
Table of Contents
Default Chapter
2
Table of Contents
2
Important Safety Instructions
3
Tristar Description
6
Versions and Ratings
6
Operating Modes
6
Adjustability
7
General Use
7
Safety and Regulatory Information
8
Optional Accessories
8
Installation
9
General Information
9
Installation Overview
9
This Page Inside Front
10
Installation Steps
10
Remove the Cover
10
Mounting
10
Cover
10
Remote Temperature Sensor
13
Battery Voltage Sense
14
System Wiring and Power-Up
14
RS-232 Adjustments
16
Finish Installation
16
Operation
16
Operator's Tasks
16
Push-Button
16
LED Indications
17
Protections and Fault Recovery
17
Data-Logging
19
Inspection and Maintenance
19
PWM Battery Charging
20
Battery Charging Notes
20
Four Stages of Solar Charging
20
Standard Battery Charging Programs
20
Battery Voltage Sense
21
Remote Temperature Sensor (RTS)
21
Temperature Effects & Battery Voltage Sense
21
Equalization
22
Standard Equalization Programs
22
Typical Qualizations
22
Equalize a Sealed Battery
23
Float
23
Preparation for Equalization
23
When to Equalize
23
Load & Lighting Control
24
General Load & Lighting Control Notes
24
Inductive Loads
24
Parallel Tristars
24
Reverse Polarity
24
Load Control Settings
24
LVD Warning
25
Diversion Charge Control
25
Diversion Current Ratings
25
Standard Diversion Battery Charging Programs
25
Battery Charging References
26
Selecting the Diversion Load
26
Defintion of Terms
26
Suitable Loads for Diversion
26
Load Power Ratings
27
Maximum Diversion Load
27
Minimum Diversion Load
27
NEC Requirements
28
150 Percent Rating
28
Second Independent Means
28
Additional Information
28
Custom Settings with PC Software
28
Connection to a Computer
28
Using the PC Software
28
Changing Set-Points
29
Finish
29
Self-Test / Diagnostics
29
General Troublshooting
29
Troubleshooting Diversion Control
30
Troubleshooting Load Control
30
Troubleshooting Solar Charging
30
Battery Information (Reference)
30
Sealed Batteries
30
Flooded Batteries
31
Cells
31
Warranty
32
Specifications
32
Appendix 1 - Load and Lighting Control DIP Switch Settings
36
Appendix 2 - Diversion Charge Control DIP Switchsettings
36
Appendix 3 - LED Indications
38
Certifications
39
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Morningstar TriStar TS-60M Specifications
General
Brand
Morningstar
Model
TriStar TS-60M
Category
Controller
Language
English
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